188
MANUAL STARTER
ASSEMBLY
Place pulley over mandrel and secure with pulley
retainer (taper toward pulley) and left hand thread
nut from Starter Spring Installer Kit, P/N 342682.
Pull lightly on spring to eliminate slack and turn
pulley counterclockwise with handle from Starter
Spring Installer Kit, P/N 342682 until spring hook
engages pulley hub slot.
Turn pulley counterclockwise to pull spring all the
way into housing. Allow pulley to slowly unwind
until tension is relieved.
Turn pulley counterclockwise approximately 3 1/2
turns until opening for rope in housing aligns with
rope channel in pulley. Secure pulley in place by
installing stop tool into pulley and housing holes.
Inspect starter rope. Replace rope if frayed. Cut
new rope to 59 in. (150 cm) in length and fuse
ends of rope.
Insert rope into starter handle, tie knot and seat
knot in handle. Install starter handle cap.
Route rope through housing into pulley. Tie knot
in rope end and install in pulley channel.
Insert rope into handle, tie knot at end of rope,
install handle cap.
Hold rope taut and pull stop tool out. Allow rope to
slowly wind into starter.
1. Pulley retainer 46719
46720
1
1. Housing rope opening
2. Rope channel on pulley
46721
46722
2
1
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