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KCP 113 - User Manual

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USER USER MANUALMANUAL
Serial No: 113
KCP Heavy Industries., Ltd

Table of Contents

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Summary

Guide to the Operating Instructions

Foreword

Introduces the manual's purpose and scope for user familiarization.

Icons and Symbols

Explains the meaning of icons and symbols used throughout the document.

Safety Regulations

Basic Principles

Covers fundamental safety rules and machine operation principles.

Protective Equipment

Details essential personal protective equipment (PPE) for safe operation.

Designated Use and General Safety

Specifies intended applications and general safety rules for operators.

Operating Safety Rules

Provides safety guidelines for machine operation and concrete spraying.

General Technical Description

Summary of Components

Provides a brief overview and identification of key machine components.

Technical Data

Presents technical specifications, settings, and performance data of the machine.

Description of Functions

Explains the operational principles and how key machine functions work.

Electrical Control Devices

Describes the electrical control systems, panels, and remote controls.

Hydraulic Control Devices

Details the hydraulic control systems, valves, and coolers.

Equipment Installation

Set-up Site

Guides on selecting and preparing the installation location and site safety.

Mounting of Delivery Line

Instructions for installing and securing the delivery lines for safe operation.

Operation

Starting Up and Pump Functions

Procedures for initial startup, test runs, and checking pump functions.

Pump Operation

Details the steps and controls for operating the concrete pump.

Pumping Procedures and Troubleshooting

Covers pumping process, blockages, and overheating prevention.

Cleaning, Hand Signals, and Engine Precautions

Instructions for cleaning, driving signals, and engine start/stop safety.

Quick Troubleshooting Guide

Pressure Setting Procedures

Guides on setting various pressure levels for optimal performance and safety.

Trouble Diagnosis and Solutions

Provides methods for diagnosing and resolving common machine problems.

Circuit Symbols

Illustrates hydraulic circuit symbols used for troubleshooting and understanding schematics.

Maintenance

Maintenance Intervals

Details the schedule for routine maintenance tasks based on operating hours.

Torque Specifications

Provides torque values for fasteners used in maintenance and repair procedures.

Functional Fluids

Lists the recommended hydraulic fluids and lubricants for the machine.

Visual Checks

Outlines visual inspections to be performed before commencing maintenance.

Changing Hydraulic Fluid

Step-by-step guide for draining, filling, and disposing of hydraulic fluid.

Function Checks

Describes how to check machine functions and pressures during operation.

Filter Change Procedures

Procedures for checking and changing hydraulic system filters.

Delivery Piston and Rubber Piston Replacement

Instructions for replacing delivery pistons and rubber pistons on the pumping kit.

Lubricating Hopper

Guide for lubricating all lubrication points on the hopper assembly.

S-tube Maintenance

Covers various maintenance tasks for the S-tube assembly, including disassembly and seal replacement.

Measuring Wall Thickness

Explains how to measure the wall thickness of delivery lines for wear assessment.

KCP 113 Specifications

General IconGeneral
BrandKCP
Model113
CategoryWater Pump
LanguageEnglish