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KCP 113 - Maintenance Intervals

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KCP Heavy Industries Co., Ltd. Maintenance
7-2
7.1 Maintenance intervals
The following table shows the intervals for the various maintenance tasks. The associated
maintenance can be located further on in this section.
Component
Maintenance
Initial (100
hrs)
Daily
Weekly / 75hrs
Monthly / 125hrs
Semi
-annually /
250hrs
Annually / 500hrs
1000hrs
If required
General
Concrete pump inspection
Check emergency stop function
Check all electrical functions
Oil tank
Check hydraulic oil level
Drain off water from tank
Oil change
Clean the tank interior
Filter
Replace main filter (return filter)
Water tank
Water tank level
Check condition of other components
Cooling fan
Clean hydraulic radiator
Check for damaged wires (electrical models
only)
Hydraulic
components
Visual check for leaks
Check hoses for damage and fatigue
Hopper
Grease hopper components
Check agitator safety switch for proper
operation
Check condition of wear parts
Check bolts for tightness
Pumping kit
Check for proper operation
Check bolts on spacer flange
Drain and clean water box
Replace rubber pistons when worn out
Delivery line
Check wear condition of pipes
Check couplings on pressure pipes
Check pipe line support brackets
Replace worn pipes

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