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KCP 113 - Maintenance Intervals

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KCP Heavy Industries Co., Ltd. Maintenance
7-2
7.1 Maintenance intervals
The following table shows the intervals for the various maintenance tasks. The associated
maintenance can be located further on in this section.
Component
Maintenance
Initial (100
hrs)
Daily
Weekly / 75hrs
Monthly / 125hrs
Semi
-annually /
250hrs
Annually / 500hrs
1000hrs
If required
General
Concrete pump inspection
∨
Check emergency stop function
∨
Check all electrical functions
∨
Oil tank
Check hydraulic oil level
∨
Drain off water from tank
∨
Oil change
∨
∨
Clean the tank interior
∨
∨
Filter
Replace main filter (return filter)
∨
∨
Water tank
Water tank level
∨
Check condition of other components
∨
Cooling fan
Clean hydraulic radiator
∨
∨
Check for damaged wires (electrical models
only)
∨
Hydraulic
components
Visual check for leaks
∨
Check hoses for damage and fatigue
∨
Hopper
Grease hopper components
∨
Check agitator safety switch for proper
operation
∨
Check condition of wear parts
∨
Check bolts for tightness
∨
Pumping kit
Check for proper operation
∨
Check bolts on spacer flange
∨
∨
Drain and clean water box
∨
Replace rubber pistons when worn out
∨
Delivery line
Check wear condition of pipes
∨
Check couplings on pressure pipes
∨
Check pipe line support brackets
∨
Replace worn pipes
∨

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