7-38
Published 01-29-2014, Control # 496-00
POWER TRAIN TMS800E SERVICE MANUAL
Pressure plate return springs
bent or stretched.
Replace springs.
Insufficient amount of release
travel.
Adjust for proper release travel.
Lever nose out of groove in
release sleeve retainer.
Disassemble and repair as
necessary.
Driven disc distorted or
warped.
Driven disc assembly must be
straight within 0.381 mm (0.015
in) total indicator reading.
Replace discs.
Damage to driven disc can be
caused by poor installation
methods. Do not force
transmission drive gear into disc
hubs. This will distort or bend
driven disc causing poor
release. Replace the drive disc.
Splines worn on main drive
gear of transmission.
Replace drive gear and check
driven disc hubs for excessive
wear. If worn, replace disc.
Check flywheel housing
alignment of engine and
transmission. Make sure driven
discs slide freely on drive gear
splines.
Internal clutch adjustment not
correct.
Readjust clutch for standard
release travel.
Flywheel pilot bearing fitting
too tight in flywheel or on end
of drive gear.
Free pilot bearing to a light push.
Fit in flywheel and on drive gear
pilot. If bearing is rough, replace.
Facings gummed with oil or
grease.
Replace facings or entire driven
disc assembly.
Damaged clutch release
bearing.
Replace bearing.
Clutch release shaft projecting
through release yoke.
Relocate release shaft so it does
not project. Check bell housing
bushings and release yoke for
wear.
Release yoke contacting
cover assembly at full release
position.
Replace release yoke with
proper yoke.
Insufficient release
(continued).
Release yoke will not align
with release bearing properly.
Flywheel has been resurfaced
more than the recommended
1.524 mm (0.060 in) removal.
Replace flywheel.
SYMPTON PROBABLE CAUSE SOLUTION
Reference Only
To Next Page
Loading...
