Manitowoc Grove TMS800E User Manual

8-68
Published 01-29-2014, Control # 496-00
UNDERCARRIAGE TMS800E SERVICE MANUAL
13. Remove the bolts, washers, and lockwashers securing
the trays to the extension cylinder and remove the trays.
14. Tag and disconnect the hoses from the stabilizer
cylinder. Cap or plug all openings.
15. Remove the stabilizer cylinder from the jack beam.
Refer to Outrigger Stabilizer Cylinder - Removal in this
Section.
Inspection
1. Inspect the hoses, couplings, and end fittings for cracks,
chafing, cuts, or other damage.
2. Inspect the outrigger beams for bends, evidence of
cracks, or other damage. Check the outrigger beam
internally for hydraulic fluid, which may indicate a
leaking cylinder or damaged hydraulic line.
Assembly
NOTE: The mid beam and the jack beam are shimmed as
a matched set and are identified by the stamped
serial number ending in ‘A’ for the mid beam and ‘B’
for the jack beam. If one or the other is replaced,
then the shims will have to be replaced and
tolerances rechecked.
1. Install the stabilizer cylinder in the jack beam. Refer to
Outrigger Stabilizer Cylinder - Installation in this Section.
2. Connect the hoses, as tagged during disassembly, to the
stabilizer cylinder and route them into the jack beam.
3. Coat the inside of the tube trays with Never-Seeze.
Attach the trays to the extension cylinder with bolts,
washers, and lockwashers.
4. Install the tubes in the trays. Connect the hoses to the
tubes as marked during disassembly. Connect the tubes
to the extension cylinder ports.
5. Position the two tube assemblies in the top inside of the
jack beam and secure each with two clamps, nuts,
washers, and lockwashers.
NOTE: The stabilizer cylinder weighs approximately 100
kg (268 lb).
6. Position the extension cylinder at the end of the jack
beam and connect the hoses to the tubes in the top of
the jack beam as marked during disassembly.
7. Slide the extension cylinder into the jack beam using
care not to damage or trap the hoses.
8. Secure the extension cylinder rod to the jack beam using
the clevis pin and a cotter pin.
9. Position the wear pad in the pocket in the bottom of the
mid beam.
10. After attaching a suitable lifting device of straps or belts
instead of chains to prevent nicking the bottom edges of
the outrigger beam, slide the outrigger jack beam into
the outrigger mid beam.
11. Place the extension cylinder barrel lugs in the brackets
of the mid beam and secure each with a clevis pin and
cotter pin.
Installation
1. Apply grease (EP-MPG) to the bottom of the outrigger
beam assembly.
2. Install the bottom wear pads with approximately 3.2 mm
(0.125 in) protruding. This will prevent the beam side
plates from riding on the bottom of the box.
3. Attach a suitable lifting device of straps or belts instead
of chains to prevent nicking the bottom edges of the
outrigger beam.
Item Description
1Cap
2Nut
3 Washer
4Pin
5 Cotter Pin
6 Stabilizer Cylinder (Jack Cylinder)
7 Extension Cylinder
8 Outrigger Beam
9Pin Weld
10 Cotter Pin
11 Pin
12 Wear Pad
13 Setscrew
14 Setscrew
15 Tray
16 Tray
17 Bolt
18 Flatwasher
19 Lockwasher
20 Clamp
21 Hex Nut
22 Lockwasher
23 Flatwasher
Reference Only

Manitowoc Grove TMS800E Specifications

General

Brand	Manitowoc
Model	Grove TMS800E
Category	Construction Equipment
Language	English