TURBOCHARGER SERVICE MANUAL NUMBER 22
Page 7C-24 90-860074--1 FEBRUARY 2002
IMPORTANT: If it became necessary to remove the entire intercooler housing from
the intake/exhaust manifold during disassembly (to gain better access to turbochar-
ger mounting nuts) refer to SECTION 7A - Intercooler, at this time for proper installa-
tion.
10. Clean sealing flanges of intercooler housing and intake duct. Do NOT nick or gouge the
surfaces.
a. Apply Loctite 514 sealer to intake duct flange on intercooler as shown.
70931
a
b
c
D4.2L Shown (D2.8L Similar)
a-Intercooler Housing
b-Intake Duct
c-Flange (Apply Sealer Here)
11. Install intake duct on intercooler as shown. Torque four allen-head screws with wave
washers to 10 Nm (7 lb-ft).
NOTE: Intercooler shown removed for visual clarity only.
70929
b
a
c
a-Intake Duct
b-Intercooler Housing
c-Screw With Wave Washer
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