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ColorMax
Nordson ColorMax Customer Product Manual
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ColorMax
r
Engineered
Powder Coating System
Customer Product Manual
Part 1
108061-02
Issued 06/15
NORDSON CORPORA
TION
•
AMHERST
, OHIO
•
USA
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
2
Table of Contents
Table of Contents
5
Safety
9
Introduction
9
Qualified Personnel
9
Intended Use
9
Regulations and Approvals
9
Personal Safety
10
Fire Safety
10
Grounding
11
Action in the Event of a Malfunction
11
Disposal
11
Description
13
Introduction
13
Main Components
14
System Components
14
Canopy and Base Assembly Components
15
Ducts and Cyclone System Components
17
Afterfilter Components
18
After Filter Operation
20
Powder Feed Center Components
21
Control Panels
23
Main System Panel
23
Afterfilter Control Panel
24
Powder Feed Center Control Panel
25
Typical System Options
26
Setup
27
Introduction
27
New System Preparation
27
Canopy Conditioning
27
Cartridge Filter Seasoning
27
Setup
28
Screen Access
28
Logging in
29
Setup Menu
30
System Setup
30
Blow-Off Setup
31
Special Functions Setup
33
Blowoff Output Tests
34
Alarm Acknowledge/Clear
34
Alarm Log
35
Operation
37
Introduction
37
New System Preparation
37
Canopy Conditioning
37
Cartridge Filter Seasoning
37
Main System Panel Controls
37
System Start/Stop Pushbuttons
38
Main Menu
38
Screen Access
39
System Control Menu
39
System Control Screen
40
Manual Motor Control
41
Color Change Status
42
Alarm Acknowledge/Clear
43
Alarms
44
Alarm Log
44
Typical Operating Settings
45
Operating Air Pressures
45
Afterfilter Pulse Timer Board Settings
45
Typical Blow-Off Settings
45
Startup
46
Feed Center Controls
48
Color Change Procedure
49
Conditions for an Effective Color Change
49
Color Change Process Monitoring
49
Color Change Procedure
50
Shutdown
52
Maintenance
53
Initial Canopy Conditioning
53
Daily Maintenance
54
System Cleaning
54
Daily Equipment Maintenance
55
Weekly Maintenance
56
Monthly Maintenance
56
Booth Canopy Conditioning
57
Cyclone Cleaning
57
Emptying Afterfilter Waste Hopper
58
Maintenance Check List
60
Troubleshooting
61
Common Problems
61
Alarm Messages
66
Clearing Alarms
66
Reversing Motor Direction
67
Repair
69
Introduction
69
Cartridge Filter Replacement
69
Cartridge Filter Removal
69
Cartridge Filter Installation
70
Cartridge Filter Seasoning
72
Final Filter Replacement
73
Pulse Valve Replacement
74
Preparation
74
Afterfilter Fluidizing Plate Replacement
75
Parts
77
Afterfilter Parts
78
Transfer Pump Parts
80
Base Parts
80
Gun Blow-Off Parts
82
Miscellaneous Equipment and Service Parts
82
Standard Powder Feed Tubing
83
Prodigy Powder Tubing
83
Anti-Static Powder Feed Tubing
83
Anti-Static Powder Transfer Tubing
84
Standard Powder Transfer Tubing
84
Air Tubing
84
Measurement Equipment
85
Quick Disconnect Fittings
85
Fittings and Connectors
86
Miscellaneous Parts
87
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Nordson ColorMax Specifications
General
Brand
Nordson
Model
ColorMax
Category
Paint Sprayer
Language
English
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