Omron ZFX-C

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User's Manual

APPLICATION CONSIDERATIONS

(Please Read)

BEFORE USE

BASIC OPERATIONS

SETTING THE MEASUREMENT

CONDITIONS

FUNCTIONS USED DURING OPERA-

TION

ADDITIONAL FUNCTIONS

PARALLEL INTERFACE

APPENDICES

Smart Sensor

Vision Sensor with built-in LCD monitor

ZFX-C

Table of Contents

Default Chapter1
- Users Manual1
1 Before Use4
- Performance Data6
- Ventilation Film9
  - Table of Contents12
  - Setting the Measurement Conditions13
Zfx-C17
- System Configuration17
- Part Names and Functions19
Mounting and Connecting Devices22
- Installing Cameras22
  - Installing the Mounting Fixture23
- Installing the Controller28
- Installation Precautions28
- Connecting Devices31
Overview of Settings and Measurement34
- Operation Modes34
- Outline of MENU Mode35
- Measurement Items and Banks36
- Initializing Controller Settings38
- Saving Setup Data39
2 Basic Operations40
Inspection Setup and Measurement41
- Setting Measurement Conditions - MENU Mode41
- Checking the Measurement Status - ADJ Mode45
- Starting Measurement - RUN Mode45
Troubleshooting46
- Clear Images Cannot be Obtained46
- Measurement Target Cannot be Measured Accurately Due to Movement46
- To Output Measurement Values to a PC or PLC47
- To Output Position Information of Measurement Targets as Actual Coordinates47
Setting Measurement Items49
- Shape Inspection49
- Size Inspection66
- Edge Inspection74
- Bright/Color Inspection90
  - Bright90
  - Hue92
- Inspection by Individual Application95
  - Grouping95
  - Defect98
- Image Adjustment102
  - Select Camera102
- Brightness Control106
Cameras/Lighting107
- Shutter Speed107
- Gain Setting107
- Partial Function Settings108
- Image Rate108
- Light Control (Recipe Functions)109
- Calibration110
Registering Images115
Position Correction116
Additional Functions118
- Calculation118
  - Measurement Values/Judgment118
    - General Functions119
    - Setup Parameters119
  - Setting the Number of Display Digits121
- Setting Reflection of Individual Results122
- Log Settings123
- Logging Monitor123
- File Format124
4 Functions Used During Operation126
Monitoring the Measurement Status - RUN Mode127
- Displaying Measurement Information127
- Menu Buttons128
- Switching the Image Display Method129
Checking/Adjusting the Measurement - ADJ Mode130
- Checking Measurement Status130
- Switching the Image Display Method132
- Using a Saved Image to Perform Re-Measurement132
- Adjusting Measurement Conditions133
Bank Settings137
- Bank Data Operations138
- Bank Group Operations138
System Settings139
- Camera Specifications139
- Communication Setup139
  - Serial Communication139
- Ethernet Communication142
- Output Settings143
  - Data Output Destination143
  - Judgment Output Destination143
- Display Settings145
- Operation Settings148
  - Display Capture148
- Measurement Control Conditions150
- Operation Conditions During Startup151
- Setting/Changing the Display Language152
- Setting/Changing the Date152
- Clearing Saved Images152
Tools153
- Saving/Loading Data153
- SD Card Operations154
- Checking Density Distribution (Profile)154
- Checking the Communication Status with External Devices155
- Displaying the Controller Information156
6 Parallel Interface158
Connection159
- Parallel Connector Specifications159
Internal Specifications163
- Input Specifications163
- Output Specifications164
Signal I/O165
- Input Format165
- Input Signal165
- Output Signal167
  - Overall Judgment Result168
  - Individual Judgment Result168
Timing Charts170
- Measurement (Handshaking OFF)170
- Measurement (Handshaking ON)173
- Commands Other than for Measurement174
- Signal Operation in Terms of Measurement175
Error Messages and Corrective Actions179
List of Available Functions for each Camera180
AUTO Setting181
- AUTO Setting of Measurement Items181
- AUTO Setting in Individual Adjustment Screens182
Specifications and External Dimensions184
- Camera184
  - External Dimensions189
- Controller194
- Accessories & Options196
  - Extension Cable201
  - Parallel I/O Cable201
- Lcd Monitor203
LED Safety209
Requirements from Regulations and Standards210
- Summary of Requirements to Manufactures210
- Summary of Requirements to User212
- Definitions of Laser Classification213
Basic Knowledge for Operation214
- Input Methods214
- Parameter Setup215
- Setting the Region216
Menu List218
Index222
How Color Images Are Processed228
- Color Filter229
- Color Pickup231
- Hue, Saturation and Brightness Value233
Version Upgrade Information234
Revision History235

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