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12. The Fr
ont Wheel, Fr
ont Brake,
12-15
138
NIKOT
A USA: P
ANTERRA SCOOTER SERVICE MANUAL
CHAPTER 12: THE FRONT WHEEL, FRONT BRAKE,
FRONT BUFFER AND THE FRONT FORK
Fr
ont Buffer and the Front Fork
BRAKE
140
142
Table of Contents
Main Page
Table of Contents
3
CHAPTER 1: Introduction
5
General Information
6
Torque Settings
14
Trouble Shooting Guide
24
CHAPTER 2: Body Cover and Exhaust System
31
3. Scheduled Maintenance
36
CHAPTER 3 Scheduled Maintenance
36
Maintenance Chart
38
Fuel Filter
39
Throttle Operation Lever
39
Air Filter
40
Replacing Frequency
40
Spark Plug
40
Valve Adjustment
41
Carburetor Idle Speed
41
Ignition Timing
42
Cylinder Pressure
42
Rear Brake Arm
44
Brake System Front Brake
44
Rear Brake
44
Front Lamp Adjustment
45
Clutch Engagement
45
Front Suspension
45
Rear Suspension
45
Nut and Bolt Tightness
46
Collar Rim Tire
46
Air Pressure
46
Tire Standards
46
CHAPTER 4: Lubricating System
48
4. Lubricating System
49
Default Chapter
50
Engine Oil/Filter Screen
50
Oil Changed
50
Oil Volume
50
Checking
52
Oil Pump Disassembly
52
Assembling
53
Installation
53
CHAPTER 5: Fuel System
55
5. Fuel System
56
Default Chapter
56
Fuel System
56
Troubleshooting
57
Disassembly of Carburetor
58
Checking Auto-Choke
58
Air Cutoff Valve
60
Assembling
60
Vacuum Chamber-Break down
61
Assembly of Carburetor
65
Disassembling Fuel Tank
66
Assembly of Fuel Tank
66
Carburetor Adjustment
67
Automatic Fuel Valve
68
Fuel Meter Sending Unit
68
Air Filter Inspection
69
CHAPTER 6: Engine Removal and Installation
70
Engine Removal and Installation
71
CHAPTER 7: Cylinder Head Valve
74
7. Cylinder Head Valve
75
Important Information
75
Trouble Diagnosis
76
Checking Cylinder Head
82
Valve and Valve Guide
83
Valve Seat Chamfer Cutting Tools
85
Valve Seat Cutting
85
Building up of Cylinder Head
86
Installing Cylinder Head
87
Camshaft Assembly
88
Camshaft Chain Regulator Assembling
89
Cylinder and Piston
92
9. Driving Belt Device & the Starting Lever
99
Default Chapter
100
Important Points
100
Troubleshooting
100
Detaching the Left Crankcase Cover
101
Removing the Starting Pivot
101
Checking the Starting Pivot
102
Installing the Starting Assembly
102
Assembling the Left Crankcase Cover
103
Checking the Driving Belt
104
Replacing the Driving Belt
104
Assembling the Driving Belt
105
Taking the Driving Pulley Apart
105
The Driving Pulley-Dismounting
105
Checking the Driving Pulley
106
Assembling the Driving Pulley
107
Checking and Assembling
107
The Overrunning Clutch
107
Disassembling the Clutch
108
The Clutch/Transmission Pulley
108
Checking the Clutch
109
Transmission Pulley
109
Assembling the Clutch Housing
112
CHAPTER 10: The Final Transmission Assembly
113
CHAPTER 11: The Crankcase and the Crankshaft
119
CHAPTER 12: The Front Wheel, Front Brake
127
12. the Front Wheel, Front Brake
128
Assembling the Steering Handlebars
130
Removing the Steering Handlebars
130
Front Wheel Removal
131
Dismantling of Wheel
132
Assembly of Wheel
133
Assembling the Front Wheel
134
Dismounting the Front Shock
135
Dismantling the Front Shock
136
Assembling Sequence
137
Replacing the Ball Cone Race
138
Replacing the Upper Race
138
The Front Fork
138
Assembling the Upper Race
139
Assembling the Front Brake
140
Checking the Brake Lining
140
Dismantling the Front Brake
140
Important Points
144
Default Chapter
145
Assembling the Rear Wheel
145
Checking the Rear Wheel
145
Detaching the Rear Wheel
145
Dismantling the Rear Brake
146
Assembling the Rear Brake
146
Dismounting the Rear Shock
147
Assembling the Rear Shock
148
CHAPTER 14: The Battery and the Charging System
149
14. the Battery and the Charging System
151
Default Chapter
152
Diagnosis
152
The Battery
153
The Charging System
155
The Rectifying Voltage Stabilizer
156
Checking the Magneto Lighting Coil
157
Checking the Resistor
157
Dismounting the Magneto
157
The Magneto Charging Coil
157
Assembling the Magneto
159
CHAPTER 15: Ignition System
163
CHAPTER 13 : the Rear Wheel, the Rear Brake & Rear Shock
164
CHAPTER 8 : Body Cover and Exhaust System
164
CHAPTER 9 : Driving Belt Device & the Starting Lever
164
Ignition System
164
CHAPTER 16: Starter System
169
Starter System
170
CHAPTER 17: Meters, Switches and Lighting System
176
17. Meters, Switches and Lighting System
177
Fuel Gauge Inspection
178
Fuel Sensor Installation
178
Fuel Sensor Removal
178
Fuel Sensor Testing
178
Handlebar Switch
179
Dimmer Switch
179
Engine Stop Switch
179
Main Switch Inspection
180
Replacing the Horn Switch
180
Replacing the Main Switch
180
Brake Light Switch Inspection
181
Horn Inspection
181
Speedometer Removal and
181
Bulb Replacement and Installation
182
Headlight Removal and Installation
182
Taillight, Brake Light, Rear Position Light or License Light
182
Index
183
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