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Panterra Fusion User Manual

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Table of Contents

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Panterra Fusion Specifications

General IconGeneral
BrandPanterra
ModelFusion
CategoryScooter
LanguageEnglish

Summary

1. General Information

Engine and Frame Number Identification

Details the locations of engine and frame numbers for identification.

Product Specifications and Technical Data

Provides detailed technical specifications and data for the scooter.

Technical Tips and Best Practices

Offers essential advice and best practices for scooter maintenance and repair.

Torque Specifications

Lists specific torque values for various fasteners and components.

Tool Requirements for Servicing

Lists the necessary standard and special tools for servicing the scooter.

Engine Lubrication Details

Details the specific lubrication points and recommended lubricants for the engine.

Chassis Lubrication Points

Outlines lubrication points for the scooter's chassis components.

Cable Routing Diagram

Illustrates the routing of various cables for the scooter's electrical system.

Troubleshooting Guide

Provides diagnostic procedures and solutions for common scooter problems.

2. Body Cover and Exhaust System

General Information on Body and Exhaust

Overview of body panel removal and torque requirements.

Body Panel Removal Steps

Detailed procedures for removing various body panels and covers.

Exhaust System Removal

Steps for removing the exhaust pipe and associated components.

3. Scheduled Maintenance

Maintenance Schedule Overview

Provides a comprehensive chart for regular maintenance intervals and tasks.

Engine Component Maintenance

Covers fuel filter, throttle, air filter, spark plug, valve adjustment, carburetor, ignition, cylinder pressure, and gear oil.

Brake and Suspension System Checks

Covers rear brake arm, front brake, rear brake, front suspension, and rear suspension.

Chassis and Wheel Maintenance

Covers nut tightness, tire pressure, tire standards, and steering system checks.

4. Lubricating System

Engine Lubricating System Overview

Illustrates the basic lubricating system of the engine.

Engine Lubrication Requirements and Specifications

Details special attention, basic material, and troubleshooting for engine lubrication.

Engine Oil and Filter Maintenance

Steps for checking oil volume, changing oil, and cleaning the oil filter screen.

Oil Pump Service Procedures

Procedures for removing, disassembling, checking, and installing the oil pump.

5. Fuel System

Fuel System Overview and Safety

Diagram and safety precautions for the fuel system.

Carburetor Service and Troubleshooting

Covers carburetor specs, troubleshooting, disassembly, float bowl, accelerator pump, and adjustments.

Fuel Tank and Fuel Valve Service

Procedures for fuel tank disassembly/assembly and automatic fuel valve check.

Air Filter Inspection

Steps for inspecting the air filter element.

6. Engine Removal and Installation

Special Requirements for Engine Service

Lists necessary precautions and protective gear before engine removal.

Engine Removal Procedure

Step-by-step guide for removing the engine from the scooter.

Engine Installation Procedure

Steps for reinstalling the engine back into the scooter.

7. Cylinder Head Valve

Cylinder Head Service Overview

Important information, specs, and troubleshooting for cylinder head service.

Valve and Valve Guide Maintenance

Procedures for servicing valves, guides, and seats.

Camshaft Assembly and Regulator

Steps for assembling the camshaft, its components, and the chain regulator.

8. Cylinder and Piston

Cylinder and Piston Specifications and Troubleshooting

Details material, troubleshooting, specs, and wear limits for cylinder and piston.

Cylinder and Piston Removal Procedures

Steps for removing the cylinder and piston from the engine.

Cylinder and Piston Checking and Measurement

Procedures for checking piston rings, pin, and cylinder dimensions.

Cylinder and Piston Assembly Steps

Steps for assembling the piston and cylinder components.

9. Driving Belt Device & The Starting Lever

Driving Unit Overview and Specifications

Key points, technical criteria, torque values, and troubleshooting for the driving unit.

Starting Lever and Pivot Service

Procedures for removing, checking, and installing the starting pivot and lever.

Drive Belt and Clutch/Transmission Pulley Service

Covers drive belt maintenance and clutch/transmission pulley service.

Overrunning Clutch Service

Steps for removing, checking, and assembling the overrunning clutch.

10. The Final Transmission Assembly

Final Transmission Overview and Troubleshooting

General information, specifications, and troubleshooting for the final transmission assembly.

Dismantling the Final Transmission Assembly

Steps for removing the final transmission gearbox components.

Replacing Bearings and Oil Seals

Procedures for replacing bearings and oil seals in the final transmission.

Assembling the Final Gear Set

Steps for assembling the final gear set and gearbox.

11. The Crankcase and the Crankshaft

Crankcase and Crankshaft Overview

Important points, technical criteria, torque values, and troubleshooting for crankcase and crankshaft.

Dismantling the Crankcase

Steps for disassembling the crankcase and removing components.

Crankshaft Inspection and Measurement

Procedures for checking crankshaft journal clearance and run-out.

Assembling the Crankcase

Steps for assembling the crankcase, including oil seals and locating pins.

12. The Front Wheel, Front Brake, Front Buffer and the Front Fork

Steering Handlebar Service

Procedures for removing and assembling the handlebars.

Front Wheel and Bearing Service

Steps for front wheel removal, checking, dismantling, and assembly.

Front Fork and Ball Race Maintenance

Procedures for replacing ball cone race and upper race in the front fork.

Front Brake System Service

Steps for checking brake lining and servicing the front brake components.

Front Shock Absorber Service

Procedures for dismantling and assembling the front shock absorber.

13. The Rear Wheel, the Rear Brake & Rear Shock

Rear Wheel and Brake System Overview

Important points, tech criteria, torque, and diagnosis for rear wheel and brake.

Rear Wheel Service Procedures

Steps for detaching, checking, and assembling the rear wheel.

Rear Brake System Service

Procedures for checking brake lining and servicing the rear brake.

Rear Shock Absorber Service

Steps for dismounting and assembling the rear shock absorber.

14. The Battery and the Charging System

Battery and Charging System Overview

Important points, troubleshooting, and tech criteria for battery and charging system.

Battery Service and Charging

Steps for detaching, checking, and charging the battery.

Charging System and Stabilizer Service

Testing charging system, checking voltage stabilizer, and magneto components.

15. Ignition System

Ignition System Overview and Troubleshooting

General information, troubleshooting, and reference standards for the ignition system.

CDI Unit and Ignition Coil Service

Procedures for inspecting CDI unit and servicing the ignition coil.

Magneto Component Checks

Procedures for checking magneto pickup coil, charging coil, and spark advance angle.

16. Starter System

Starter System Overview and Troubleshooting

General information, installation standards, and troubleshooting for the starter system.

Starter Motor Service Procedures

Steps for removing, disassembling, and inspecting the starter motor.

Starter Relay and Motor Installation

Procedures for inspecting starter relay and installing the starter motor.

17. Meters, Switches and Lighting System

System Overview and Troubleshooting

Operating points and troubleshooting for meters, switches, and lighting systems.

Fuel Sensor and Gauge Service

Procedures for fuel sensor removal, installation, testing, and fuel gauge inspection.

Handlebar Switch and Lighting Service

Inspection and service for handlebar switches and headlight/taillight components.

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