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Workshop Manual, TSD3450E, Issue 1 55
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To fit
Caution: Before installation ensure that the injector sleeve and its bore in the cylinder head are clean and free
from oil, dirt and sealant.
1 Use the brushes, special tool numbers: GE50023, GE50024 and GE50022, to clean thoroughly the bore for
the injector sleeve.
Caution: Ensure that the fuel passage in the cylinder head is clean.
2 Fit new ‘O’ ring seals to the injector sleeve.
3 Fit the stud from the special tool into the threads of the injector sleeve.
Caution: Do not apply retaining and anti-seize compounds to the cylinder head surfaces. These compounds
must ONLY be applied to the injector sleeve.
4 Apply CV60889 anti-seize compound to the ‘O’ ring seals and to the large diameter (B1) off the injector
sleeve.
5 Apply CV60893 retaining compound to the small diameter (B2) off the injector sleeve.
6 Using the stud, insert the injector sleeve into its bore in the cylinder head. Take care to prevent damage to
the ‘O’ ring seals. Use that only hand force is used to push the injector sleeve into the cylinder head.
7 Fit the driver tool over the stud and tap lightly with a hammer to ensure that the injector sleeve is fully seated
in the cylinder head. The tool and sleeve will "ring" when the sleeve is in full contact with the base of the bore.
8 Use a clean cloth to remove any retaining or anti-seize compound from the bores of the cylinder and injector
sleeve.
9 Fit the electronic injector units, Operation 3-12.
10 Fit the rocker shaft assemblies, Operation 3-2.
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