Operation and Maintenance Manual Rev M(ii) 4/03
- vii -
Light Tower Operation ........................................................................................................................ 18
Exhaust Verification ............................................................................................................................ 18
Machine Safety Check ......................................................................................................................... 19
Homing the Axes ................................................................................................................................. 19
Standby Position .................................................................................................................................. 20
Solvent Cups........................................................................................................................................ 20
Flow Monitor System........................................................................................................................... 20
Priming the Flow Monitor ............................................................................................................20
Determining the Correct Material Volume ................................................................................... 21
Setting the Material Volume Check.............................................................................................. 21
Auto Cycle Flow Error .................................................................................................................21
Flow Monitor Calibration............................................................................................................. 22
Flow Control Mode....................................................................................................................... 22
Calibration Procedures......................................................................................................................... 23
Standard Needle Calibration......................................................................................................... 23
Operator Defined Needle Calibration........................................................................................... 23
Sensor Defined Needle Calibration .............................................................................................. 23
Shutdown Procedure............................................................................................................................ 23
Cycle Stop............................................................................................................................................ 24
Program Selection................................................................................................................................ 24
Needle Calibration............................................................................................................................... 24
Standard........................................................................................................................................ 25
Operator Defined.......................................................................................................................... 25
Sensor Defined .............................................................................................................................25
Manual Mode....................................................................................................................................... 26
Valve Selection.................................................................................................................................... 27
Automatic Mode .................................................................................................................................. 27
Status Mode.........................................................................................................................................28
Status Sequence ...................................................................................................................................28
Setup Mode.......................................................................................................................................... 29
Conveyor Control ................................................................................................................................ 29
Trackball Control................................................................................................................................. 30
Teach Pendant...................................................................................................................................... 31
OIT Jog Control................................................................................................................................... 31
Fault Recovery..................................................................................................................................... 33
Recovering from Emergency Stop and Other Machine Errors...................................................... 33
Pneumatic Error Recovery Procedure........................................................................................... 34
Run-Time Error Recovery Procedure........................................................................................... 35
Position Error Recovery Procedure .............................................................................................. 35
Limit Error Recovery Procedure................................................................................................... 36
Stop Codes.................................................................................................................................... 36
Startup Errors................................................................................................................................ 36
Subroutine Error ........................................................................................................................... 37
Troubleshooting......................................................................................................................... 38
If Something Goes Wrong . . . ............................................................................................................. 38
Calling Technical Support ............................................................................................................ 38
Fault Diagnostic................................................................................................................................... 38
Closed Loop Servo Systems .........................................................................................................38
Open Loop Stepper Systems......................................................................................................... 41
Controller Master Reset....................................................................................................................... 44
Request Controller Version..................................................................................................................44
EEPROM Upgrade Procedure............................................................................................................. 44
Power Check........................................................................................................................................ 45
To Next Page
Loading...