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Schenck process Intecont Satus - User Manual

Schenck process Intecont Satus
108 pages
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INTECONT® Satus
Belt Weigher
Operating Manual
BV-H2346GB

Table of Contents

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Schenck process Intecont Satus Specifications

General IconGeneral
Measurement PrincipleStrain gauge load cells
Measuring RangeDependent on the connected weighing device
Output SignalEthernet
Power Supply110-230 V AC
Protection ClassIP65

Summary

Safety Instructions

Intended Application

Defines the intended purpose and scope of the measuring system's use.

Sources of Risk

Identifies potential hazards associated with system operation and use.

Identifying Residual Hazards

Explains hazard warning symbols for potential injury or equipment damage.

Personnel Requirements

Specifies qualification requirements for personnel involved in operation and maintenance.

Parameter Change Guidelines

Outlines precautions for altering system parameters to prevent damage or malfunction.

Password Protection

Details the use of passwords to safeguard parameters from unauthorized changes.

Acknowledging Event Messages

Describes the procedure for acknowledging system event messages after rectification.

Maintenance and Service Procedures

Provides instructions and precautions for system maintenance and service activities.

Moisture and Humidity Protection

Advises on protecting components from moisture and humidity during service.

Design Modifications Policy

States the company's liability regarding unauthorized modifications to the system.

Replacing Parts Guidelines

Specifies the use of original spare parts to maintain warranty and system integrity.

Commissioning Flow Chart

Housing Dimensions

Connecting the Device

Load Cell Connection

Details the wiring and connection for load cells to the device.

Speed Input

Describes the connection and configuration for the speed sensor input.

Digital Inputs

Details the connection and configuration for digital input signals.

Pulse Output for Totalizing Counter-Impulse

Explains the connection for the pulse output used for totalizing counters.

Relay Outputs

Describes the connection and function of the device's relay outputs.

Network Connection (Ethernet)

Details the Ethernet network connection for communication.

Serial Interfaces

Describes the available serial interfaces (RS232, RS485) for data transfer.

Meaning of the LEDs

Explains the status indications provided by the device's LED indicators.

Technical data and replacement parts

Technical Data Specifications

Lists detailed technical specifications including view, voltage, housing, and ranges.

Supplied and Replacement Parts

Provides a list of system components, options, and spare parts with material numbers.

Overview

Measuring Principle Explained

Describes how belt load and speed are measured and factored to determine feed rate.

Zero Drop Out Functionality

Explains how the system suppresses totalizing around the zero point when the belt idles.

Measuring Technique Details

Outlines the high-precision measurement techniques and components used by the device.

Operation

Mains Voltage ON Procedure

Describes the initial steps and system behavior upon power-up.

Normal Display and Operation

Explains the device's display modes and normal operating status indicators.

Event Message Handling

Details how event messages are displayed, categorized, and acknowledged.

Function Distributor Usage

Guides users on navigating and utilizing the function distributor for various operations.

Reading Parameters

Explains how to safely view and access the device's modifiable parameters.

Setup Program

Adjustment Functions Overview

Introduces the three setup programs for initial and fine adjustment.

Belt Circuit LB Setup

Details the procedure for setting up the belt circuit (LB) for impulse calculation.

Taring TW Setup

Explains the taring program used to calculate the zero point error of the belt weigher.

Weight Control CW Setup

Describes the program for controlling the measuring range via calibration weight.

Setting the Device Time

Guides on how to set the date and time for the device's internal clock.

Parametrization

General Parametrization Information

Provides an overview of parameters and their modification guidelines.

Preselecting Parameters

Explains the process of navigating and selecting parameters for modification.

Parameter Entry Procedure

Details how to enter or modify parameter values, including selectable and numerical types.

Loading Preconfigured Parameters

Describes how to restore factory default parameter settings.

Setting Optional Features

Explains how to activate optional features like Ethernet/IP fieldbus coupling.

Overview of Parameters

Comprehensive list and description of all available parameters grouped by block.

Event messages

Fieldbusses

General Fieldbus Information

Introduces fieldbus protocols and data structure concepts.

Structure of User Data

Explains the preassigned data positions and structure for fieldbus communication.

Fieldbus Data Descriptions

Details commands, measured values, and status descriptions for fieldbus protocols.

User Data Diagnosis

Describes how to use the EasyServe tool for diagnosing fieldbus communication issues.

PROFIBUS DP

Profibus DP Commissioning Guidelines

Steps for preparing hardware, setting addresses, and starting communication.

Profibus Connection Functionality

Describes features like cyclical data exchange, baud rate detection, and diagnostic tools.

Profibus DP Master Settings

Information on device log files (GSD) and master configuration.

Profibus DP Diagnosis and Troubleshooting

Covers troubleshooting common issues like "Communication Host" (S9) errors.

Profibus Module VPB8020 Details

Hardware specifics, bus termination, addresses, and LED indicators for the Profibus module.

DeviceNet

DeviceNet Commissioning Guidelines

Steps for preparing hardware, creating master sets, and setting parameters.

DeviceNet Connection Functionality

Describes connection certification, data exchange modes, and diagnostic tools.

DeviceNet Master Settings

Information on Electronic Data Sheets (EDS) and data transmission size.

DeviceNet Diagnosis and Troubleshooting

Covers troubleshooting common issues like "Communication Host" (S9) errors.

DeviceNet Module VCB8020 Details

Hardware specifics, bus termination, baud rates, and LED indicators for the DeviceNet module.

Modbus

Modbus Commissioning Guidelines

Steps for preparing hardware, setting addresses, and starting communication.

Modbus Connection Functionality

Describes data exchange, bus monitoring, and parameterization using EasyServe.

Modbus Function Codes (FC)

Lists and explains the function codes used in Modbus communication.

Modbus Securing Transmission

Details the methods used for ensuring data integrity during transmission.

Modbus Error Codes

Lists and explains error codes encountered during Modbus communication.

Modbus Subscriber Addresses

Explains how slave addresses are assigned and configured for Modbus.

Modbus Process Values

Describes how process values are structured and accessed in Modbus data segments.

Modbus Example Telegrams

Provides examples of Modbus and Modbus/TCP telegrams for data exchange.

Modbus Master Settings

Configuration details for Modbus master settings and telegram length.

Modbus Diagnosis and Troubleshooting

Covers troubleshooting common Modbus issues and error messages.

EasyServe Fieldbus View

Explains how to view fieldbus data using the EasyServe tool.

XES3 Serial Interface

Describes the RS485 2-wire/4-wire and RS232 interface configurations.

Ethernet

Terms and Definitions

Defines key terms related to Ethernet protocols like Modbus/TCP and Ethernet/IP.

General TCP;IP Settings

Covers basic TCP/IP configuration settings for Ethernet communication.

Modbus;TCP Protocol Details

Explains Modbus/TCP server functionality, commissioning, and master settings.

Ethernet;IP Protocol Details

Covers Ethernet/IP server functionality, data structure, and configuration.

Web Server

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