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Schenck process Intecont Plus Belt Weigher - User Manual

Schenck process Intecont Plus Belt Weigher
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INTECONT® PLUS Belt Weigher
Operating Manual
BV-H2214GB
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Schenck process Intecont Plus Belt Weigher Specifications

General IconGeneral
TypeBelt Weigher
Protection RatingIP65
ApplicationContinuous weighing of bulk materials
Accuracy±0.5% to ±1%
Belt Width400mm to 2400mm
MaterialSteel (various grades depending on model)
CapacityUp to 10, 000 t/h
Output Signal4-20 mA
Power Supply115/230 VAC, 50/60 Hz

Summary

1 Overview

INTECONT PLUS System Overview

Description of the INTECONT PLUS system and its applications.

Display Capabilities

Description of the INTECONT PLUS display capabilities.

LED Indicators

Description of the LED indicators on the INTECONT PLUS.

Keyboard Functions

Description of the INTECONT PLUS keyboard functions.

Key Term Definitions

Measuring Principle Explained

Explanation of how the belt weigher measures feed rate.

Measurement Techniques Used

Details on the measurement techniques used by the INTECONT.

Output Signal Definitions

2 Control

Power ON Procedure

Describes system behavior during and after power application.

Signal Lamp Indicators

Explanation of the signal lamp indicators and their meanings.

Message E1: Power Failure

Details on message E1, indicating power failure status.

Normal Display Information

Control In Normal Mode Operation

Explains how to control the system in normal operation.

Event Message Handling

List of System Events

Function Distributor Navigation

Display Test and Version Check

Procedure for testing displays and checking software version.

Batching Mode Operations

Selecting Batching Mode

How to enable batching mode but not start a batch.

Entering Batch Setpoints

Procedure for entering batch setpoints manually or via external input.

Starting and Aborting Batches

Deselecting and Making Up Batches

How to remove batching mode and add material to batches.

Batch Number and Belt Empty Settings

Visual Make-up and Keyboard Mode

Using visual make-up trick and keyboard mode for control.

EasyServe Activation and Prefeeder Control

Printing Functions

How to print batch reports automatically or manually.

Printing Counter Readings and Events

Print System Parameters

How to print the complete parameter list with current values.

Printing Zero Setting and Status Reports

SPC Filter and Related Data

Feed Rate Diagram Explanation

Explanation of the printed feed rate diagram.

Zero Setting Procedures

Zero Setting Program Steps

Describes the process and results of the zero setting program.

Event Messages During Zero Setting

Lists and explains event messages related to zero setting.

Read Parameters

Parameter Organization and Identification

How parameters are organized, named, and identified.

Parameter Types and Menu Access

Differentiates parameter types and how to access the parameter menu.

3 Control Overview

Start;Stop Control Modes

How to start and stop the weighing process using various methods.

Key Operations and Navigation

Explains reset, function access, and navigation keys.

4 Operating Principle

Belt Load Measurement

Explains how belt load is measured and processed.

Belt Speed Measurement

Details on acquiring and using belt speed data.

Feed Rate Calculation

How feed rate is calculated from load and speed.

Automatic Belt Influence Compensation (BIC)

Point of Discharge Measurement (CPD)

Shifting measurement to discharge point using delay elements.

Batching Operation Modes

How batching mode operates with preselected material amounts.

Batch Control via Belt Drive

Batch Control via Prefeeder

Control of batching using the material prefeeder.

5. Technical Data

Panel-mounting Unit Specifications

Technical details for the panel-mounting version.

Housing and Environment Specifications

Specifications for housings and operating environment.

Electrical and Connector Details

Information on power supply, connectors, and control outputs.

Control, Input, and Output Specifications

Analog Interfaces and Printer;Counter Connections

Specifications for analog signals, pulse counter, and printer.

Load Cell Connection Details

Details regarding the connection and specifications for load cells.

Service PC Serial Interface

6. Characteristics

Power Failure and Dialog Options

Behavior during power failure and language/unit selections.

Display, Signal Lamps, and Events

How displays, signal lamps, and event messages indicate system status.

Operating Philosophy and Belt Speed

Multi-level menu operation and belt speed measurement characteristics.

Zero Setting Characteristics

Characteristics related to belt speed measurement and zero setting.

Taring, BIC, and CPD Features

Batching, Belt Drift, and Zero Drop Out

Characteristics of batching, belt drift, and zero drop out.

Limit Value Monitoring and Filters

Configuration of limit values, filters, and maintenance hints.

SPC Data and System Adaptions

Access to SPC data and system adaptation features.

Calibration Procedures

Digital Input and Output Assignments

Lists digital inputs and outputs with default values and functions.

7 Setting Programs

Function Distributor Navigation

How to access and navigate setting programs via the distributor.

Calibrating Functions Overview

Belt Circuit LB Calibration

Details on the Belt Circuit LB program for initial calibration.

Tare TW Calibration Procedure

Weight Check CW Program

Weight Check CW Results Interpretation

How to interpret results from the Weight Check CW program.

Time and Simulation Settings

Setting the Date and Time

How to change date and time settings.

Simulation Mode Operation

How to check scale functions without material.

8 Service Values

System Information Displays

Displays for version, hardware, option card, date, and time.

Switching Conditions and Load Cell Data

Details on input/output switching conditions and load cell values.

Service Values: Belt Load, Speed, and Drift

Service Values: Load Cell and SPC Data

Lists values for load cell, mean value, and variance.

Service Values: Belt Load Limits and Outputs

Service Values: Counter Status and Software Checks

Lists counter status, software checks, and BIC counts.

9. Parameterization

General Parameter Information

Overview of parameters, units, limits, and data.

Default Parameters and Identification

How default parameters are set and how parameters are identified.

Parameter Types and Menu Access

Differentiates parameter types and how to access the parameter menu.

Preselecting Parameters

Entering Parameter Values

Procedure for inputting parameter values using keypad.

Hardware Configuration Settings

Loading Default Parameters

How to load default settings and the effect of power failure.

Parameters Overview

Parameter Blocks I, J, K Configuration

Parameter Blocks L, M, N, O Configuration

Configuration for fieldbus, feeder, monitoring, and events.

Parameter Blocks P, Q, R, S, U Configuration

Block A: Dialog Behaviour (A01-A05)

Block A: Dialog Behaviour (A06-A11)

Block B: Rated Data (B01-B06)

Parameter Block F: Limit Values

Block F: Limit Values (F12)

Parameter for event class V-MAX.

Parameter Block G: Filters

Parameter Block H: AUTO Zero Set

Block H: AUTO Zero Set (H08-H12)

Parameters for printing results, ZDO, and zero set difference.

Parameter Block I: Batch Mode

Block I: Batch Mode (I07-I09)

Parameters for belt empty, batch setpoint tolerance, and batch source.

Parameter Block J: Printer Setting

Block J: Printer Setting (J04-J17)

Parameters for resetting print counters and setting print page layout.

Parameter Block K: Maintenance Intervals

Parameter K06: SPC Filter Setting

Setting for the SPC filter time.

Parameter Block L: Communication Fieldbus

Block L: Communication Fieldbus (L04-L13)

Parameters for data format, address, and resolution.

Block L: Communication Fieldbus (L14-L22)

Parameters for DeviceNet address, baud rates, and hardware selection.

Parameter Block M: Feeder Control

Parameter Block N: Scale Monitoring

Block N: Scale Monitoring (N06-N13)

Parameters for sensor length, width, offset, drift, skew, and slip.

Block N: Scale Monitoring (N14-M18)

Parameters for slip events, digital outputs, and freeze BIC.

Parameter Block O: Events

Block O: Events (O08-O11)

Event parameters for load cell input, simulation, and external events.

Parameter Block P: Digital Inputs

Parameter Block Q: Digital Outputs

Block Q: Digital Outputs (Q09-Q13)

Digital outputs for batch status, feed modes, and keyboard.

Parameter Block R: Communication EasyServe

Parameter Block S: Secondary Display

Parameter Block U: Ethernet Configuration

Parameter Block V: Fixmode Parameters

Block V: Fixmode Parameters (V14-V16)

Parameters for reading belt load, belt speed, and counter.

10 Event Messages

System Event Messages (S1-S9)

Lists and explains system-related event messages.

Electrics Event Messages (E1-E6)

Lists and explains electrics-related event messages.

Calibration Event Messages (C1-C9)

Limit Value Event Messages (H1-H4)

Limit Value Event Messages (L1-L4)

Messages for falling below minimum limit values.

Batching Event Messages (B1, B4)

Signal Lamp Indicators

Explanation of signal lamps for power, CPU, alarm, and limits.

11 Commissioning

Initial INTECONT Operation

Basic steps for operating the INTECONT for the first time.

Event Interpretation and Parameter Adjustment

How to interpret events and adjust parameters for initial setup.

Calibration Procedures

Check Using Check Weight

Utility of check weights and procedure for verification.

Check Belt Speed Accuracy

Check Using Material for Accuracy

Performing accurate weighing with material and subsequent correction.

Automatic Zero Setting Configuration

Belt Run Monitoring Setup

Setting up belt run monitoring with sensors.

Belt Influence Compensation BIC Setup

Control for Point of Discharge (CPD) Setup

Shifting measurement to discharge point using delay elements.

Enter Parameters

Parameter Block A Configuration

Dialog language, display units, and parameter conversion.

Parameter Block B Configuration

Nominal feed rate, characteristic value, and counter display settings.

Parameter Block C Configuration

Calibration data entry for belt length and inclination.

Parameter Blocks F, G, H, K Configuration

Parameter Blocks N, O Configuration

Configuration for scale monitoring and event classes.

Functional Check Procedures

Initial Functional Check Steps

Steps for starting the weigher and interpreting initial displays/messages.

Checking Measurement Signals

How to check tachometer, load cell, and belt load signals.

Check Belt Speed Accuracy

Check Using Material for Accuracy

Performing accurate weighing with material and subsequent correction.

Automatic Zero Setting Configuration

Belt Run Monitoring Setup

Setting up belt run monitoring with sensors.

Belt Influence Compensation BIC Setup

Control for Point of Discharge (CPD) Setup

Shifting measurement to discharge point using delay elements.

Cosine Pendulum Adjustment

Test Plug for System Check

Using a test plug to check INTECONT operation.

12 Details

Start;Stop Control Modes

Explains different control modes for starting and stopping.

Batching Without Clearance

Batching Without Clearance Parameters

Schedule of parameters for batching without clearance.

Batching Change-over and Adaptation

FF/DF change-over, adaptation, release, alarm, and power down procedures.

Batching With Clearance

Batching With Clearance Parameters

Parameters for dribble feed, cut-off points, and feeder activation.

Data Flow Diagram

Nominal Feed Rate and Operating Principle Summary

Reference for nominal feed rate and summary of operating principle.

Operation Without Speed Measurement

Setting LB program for weighers without speed measurement.

Connection Diagram

Base Card Connections

Wiring diagram for the base card connectors.

Interface and EasyServe Connections

Wiring for interfaces (RS232, RS485) and EasyServe.

Option Card Connections

Wiring diagram for option card connectors.

Namur Inputs and Option Card Handling

Cabling Hints and Cable Fastening

Guidelines for cable routing, shielding, and fastening.

Connector Information

Notes on connector types and rear view layout.

Weighing Platforms

Effective Platform Length Measurement

Importance of effective platform length for calibration.

Single-Idler and Multi-Idler Platforms

Descriptions of single-idler and multi-idler platform types.

Buckled Platform Types

Description of the buckled platform configuration.

Check Weight QPRF Procedure

Conveyor Belt Inclination Setup

Printer Connectivity

Serial Interface and Printer Setup

Details on serial interface and DIP switch settings for printers.

13 Replacement Instructions

Replacing INTECONT PLUS FIP to VEG

Steps and considerations for replacing FIP with VEG units.

FIP Connection Diagrams

Diagrams showing FIP base and option card connections.

FIP vs VEG Signal Assignments

Connector Size Specifications

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