SICK Advanced CLV65 Series

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Chapter Operating Instructions

CLV65x Bar Code Scanner

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Table of Contents3
Figures and Tables5
Abbreviations5
Tables6
Figures7
Notes on this Document11
Purpose11
Target Group11
Depth of Information11
Tab. 1-1: Target Group11
Used Symbols12
Safety Information13
Authorised Users13
Tab. 2-1: Required Qualification for Starting up the Bar Code Scanner13
Intended Use14
General Safety Precautions and Protection Measures14
Fig. 2-1: Outlet Opening of the Laser Radiation at the Reading Window (Shown Here: Ethernet Version)15
Tab. 2-2: Laser Data of Clv65X16
Fig. 2-2: Laser Warning Sign Attached to the Bar Code Scanner at Delivery16
Quick Stop and Quick Restart17
Environmental Information18
Quick-Start19
Preparing the Bar Code Scanner for the Quick Start19
Establishing Connection with the Bar Code Scanner20
Performing the Reading20
Fig. 3-1: Quickstart Register Tab of SOPAS-ET Configuration Software20
Fig. 3-2: Quickstart Register Tab in Single Device Mode21
Product Description23
Setting up the Bar Code Scanner23
Fig. 4-1: Housing Types of the Clv65X Bar Code Scanner23
Fig. 4-2: Device View of the Clv65X Bar Code Scanner (Shown Here: Ethernet-Version)24
Included in Delivery25
Tab. 4-1: Clv65X Bar Code Scanner Delivery25
Device Versions26
System Requirements26
Tab. 4-2: Variants of the Clv65X Bar Code Scanner26
Product Features and Functions (Overview)27
Bar Code Scanner's Methods of Operation28
Tab. 4-3: Overview of the Bar Code Scanner's Product Features and Functions28
Fig. 4-3: Bar Code Scanner's Methods of Operation in a Conveyor System (Schematic)29
Fig. 4-4: Optimization of the Depth of Field for the Object31
Fig. 4-5: Switching the Focus for Clv65X: Division of the Entire Reading Area in Distance Configurations32
Fig. 4-6: Oscillating Mirror Clv65X: Example of Focal Position Control in Search Run33
Fig. 4-7: Reading Operation Mode for the Clv65X Bar Code Scanner in Stand-Alone Operation35
Tab. 4-4: Data Interface Function36
Control Elements and Indicators38
Tab. 4-5: LED Indications38
Tab. 4-6: Meaning of the Leds During Activation of Buttons39
Fig. 4-8: Micro SD Memory Card for Storing the Parameter Set42
Installation43
Overview of Installation Sequences43
Installation Preparations43
Fig. 5-1: Example: Fixing the Bar Code Scanner with the Bracket No. 204280044
Installation Location45
Fig. 5-2: Exchanging the Laser Warning Sign45
Fig. 5-3: Allocation of the Scanning Line(S) for the Bar Code and Conveyor System46
Fig. 5-4: Definition of the Reading Distance a and the Aperture Angle Α46
Tab. 5-1: Permitted Reading Angles between the Scanning Line and Bar Code47
Fig. 5-5: Line Scanner: Reading Angles that Occur between the Scanning Line and Bar Code47
Fig. 5-6: Avoiding Surface Reflection Using the Line Scanner as an Example: Angle between Emitting Light and Bar Code (Tilted Away from the Plumb Line)48
Fig. 5-7: Counting Direction of the Reading Angle RA Within the Scanning Line and of the Code Angle CW with Oscillating Mirror49
Installation of the Bar Code Scanner50
Installation of External Components51
Fig. 5-8: Line Scanner: Installation Example for Positioning the External Reading Pulse Sensor51
Removing the Bar Code Scanner52
Electrical Installation53
Overview of Installation Sequence53
Electrical Installation Preparations53
Electrical Connections and Cables54
Fig. 6-1: Standard Version: Electrical Connections at the Bar Code Scanner with Connection Cable54
Fig. 6-2: Ethernet Version: Electrical Connections at the Bar Code Scanner with Connector Unit54
Tab. 6-1: Electrical Connections to the Bar Code Scanner with a Fixed Cable and Connector (Standard Version)55
Tab. 6-2: Electrical Connections to the Bar Code Scanner with Connector Unit55
Tab. 6-3: Standard Version: Pin Assignment of the 15-Pole D-Sub-HD56
Tab. 6-4: Ethernet Version: Pin Assignment of the 4-Pole M12 Socket56
Tab. 6-5: Ethernet Version: Pin Assignment on the 12-Pole M12 Plug57
Performing Electrical Installation58
Cable Connector58
Fig. 6-3: Direction of Rotation of the Connector Unit58
Tab. 6-6: Recommended Maximum Cable Lengths, Depending on the Selected59
Fig. 6-4: Wiring the Serial Host Data Interfaces (RS-232 or RS-422) on the 15-Pole D-Sub-HD Plug60
Fig. 6-5: Function of the Ethernet Interface61
Tab. 6-7: Ratings for the Switching Inputs62
Fig. 6-6: Wiring the "Sensor 1" Switching Input on the 15-Pole D-Sub-HD Plug62
Fig. 6-7: Wiring the "Sensor 2" Switching Input on the 15-Pole D-Sub-HD Plug62
Tab. 6-8: Ratings for the Switching Outputs63
Fig. 6-8: Possible Wiring of the "Result 1" Switching Output on the 15-Pole D-Sub-HD Plug63
Pin Assignment and Wire Colour Assignment of the Assembled Cables64
Tab. 6-9: Pin Assignment of the 4-Pole M12 Plug and the 6-Pole RJ45 Plug64
Tab. 6-10: Pin Assignment of the 12-Pole M12 Socket and the 15-Pole D-Sub-HD Plug64
Tab. 6-11: Pin Assignment of the 12-Pole M12 Socket and Wire Colours at the Open End65
Tab. 6-12: Pin Assignment of the 5-Pole M12 Plug and Wire Colours at the Open End65
Tab. 6-13: Pin Assignment of the 15-Pole D-Sub-HD Socket and Wire Colours at the Open Cable End66
Startup and Configuration67
Overview of the Startup Procedure67
SOPAS-ET Configuration Software67
Establish Communication with the Bar Code Scanner68
Tab. 7-1: Default Setting for the SOPAS-ET Configuration Software (Excerpt)68
Tab. 7-2: Connection between the PC with SOPAS-ET Configuration Software and the Bar Code Scanner68
First Startup70
Fig. 7-1: Configuration with SOPAS-ET and Storage the Parameter Set70
Default Setting72
Adjusting the Bar Code Scanner73
Maintenance75
Maintenance During Operation75
Cleaning the Bar Code Scanner75
Cleaning Further Optical Effective Surfaces77
Fig. 8-1: Cleaning the Reading Window77
Fig. 8-2: Cleaning of the External Optical Sensors (Reading Pulse Generator)77
Checking the Incremental Encoder78
Replacing a Bar Code Scanner78
Troubleshooting79
Overview of Errors and Malfunctions79
Detailed Malfunction Analysis79
Status Protocol80
SICK Support80
Technical Data81
Datasheet of Clv65X (Line Scanner)81
Data Transfer Rate81
Tab. 10-1: Technical Specifications of the Bar Code Scanner Clv65X (Line Scanner)82
Data Sheet for the Clv65X Bar Code Scanner83
Addition to UL Certification83
(Ethernet Version)83
Tab. 10-2: Technical Specifications for the Clv65X Bar Code Scanner (Line Scanner with Oscillating Mirror)83
Tab. 10-3: Technical Specifications for UL Certification: Bar Code Scanner with Connection Cable from 0.9 M (1 Ft) up to 6 M (19.7 Ft)83
Specification Diagrams84
Tab. 10-4: Reading Conditions for All Specification Diagrams84
Fig. 10-1: Meaning of Selection 1 , 2 and 3 in the Reading Area Diagram Related to Depth of Focus Diagram85
Fig. 10-2: Depth of Field Ranges of the CLV650 Line Scanner with Front Reading Window: Resolutions 0.25 MM (9.8 Mil), 0.35 MM (13.8 Mil), 0.5 MM (19.7 Mil) and 1.0 MM (39.4 Mil)86
Fig. 10-7: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror (Side Reading Window)91
Fig. 10-8: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror92
Fig. 10-9: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror93
Fig. 10-10: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror94
Fig. 10-11: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror95
Fig. 10-12: Depth of Field Ranges of the CLV651 Line Scanner with Front Reading Window: Resolution 0.5 MM (19.7 Mil) and Inclination Angle 0°/4596
Fig. 10-13: Depth of Field Ranges of the CLV651 Line Scanner with Front Reading Window: Resolution 0.5 MM (19.7 Mil); Inclination Angle 0°; Aperture Angle 25°/5597
Fig. 10-14: Depth of Field Ranges of the CLV651 Line Scanner with Front Reading Window: Resolution 0.5 MM (19.7 Mil); Inclination Angle 45°; Aperture Angle 25°/5598
Fig. 10-15: Depth of Field Ranges of the CLV651 Line Scanner with Oscillating Mirror (Side Reading Window): Resolution 0.5 MM (19.7 Mil) and Inclination Angle 0°/4599
Fig. 10-16: Depth of Field Ranges of the CLV651 Line Scanner with Oscillating Mirror (Side Reading Window): Resolution 0.5 MM (19.7 Mil); Inclination Angle 0°; Aperture Angle 25°/55100
Fig. 10-17: Depth of Field Ranges of the CLV651 Line Scanner with Oscillating Mirror (Side Reading Window): Resolution 0.5 MM (19.7 Mil); Inclination Angle 45°; Aperture Angle 25°/55101
Fig. 10-18: CLV650: Deflection Range as a Function of the Reading Distance, Deflection Angle and Resolution102
Fig. 10-19: CLV651: Deflection Range as a Function of the Reading Distance, Deflection Angle and Resolution of 0.5 MM (19.7 Mil)102
Clv65X Bar Code Scanner Diminsional Drawings103
Fig. 10-20: Standard Version: Dimensions of Bar Code Scanners103
Fig. 10-21: Standard Version: Dimensions of the Bar Code Scanner with Oscilliating Mirror (Clv65X-6000)104
Fig. 10-22: Ethernet Version: Dimensions of Bar Code Scanners105
Fig. 10-23: Ethernet Version: Dimensions of the Bar Code Scanner with Oscilliating Mirror (Clv65X-6120)106
Appendix107
Appendix Overview107
Configuring the Bar Code Scanner with Command Strings107
Calculating the Code Length of a Bar Code108
Tab. 11-1: Help Table for Calculating the Code Length of a Bar Code108
Dimensional Drawing Accessories109
Fig. 11-1: Dimensions of the Fixing Bracket No. 2020410109
Fig. 11-2: Dimensions of the Quick Release Clamp No. 2025526110
Fig. 11-3: Dimensions of the Fixing Bracket No. 2042800111
Fig. 11-4: Dimensions of the Round Rod Holder No. 2042801112
Supplementary Documentation113
Tab. 11-2: Supplementary Documentation113
Glossary114
EC Declaration of Conformity122
Fig. 11-5: EC Declaration of Conformity for the Bar Code Scanner (Page 1, Scaled down Version)122
Code Samples of Bar Codes (Selection)123
Fig. 11-6: Code Samples of Bar Codes of Various Module Widths (Print Ratio 2:1)123

SICK Advanced CLV65 Series - Page 10

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