EasyManua.ls Logo

SICK MCS100FT User Manual

SICK MCS100FT
106 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OPERATING INSTRUCTIONS
MCS100FT
FTIR Multicomponent Analysis System
for Continuous Flue Gas Monitoring
Installation
Operation
Maintenance

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the SICK MCS100FT and is the answer not in the manual?

SICK MCS100FT Specifications

General IconGeneral
Enclosure ratingIP65
Measurement componentsO2
Gas pressureYes
Power supply24 V DC
Communication interfacesEthernet
Measurement rangeDepends on gas component
Operating temperature-20°C to 50°C
InterfaceEthernet
Housing materialStainless steel
Storage temperature-20 °C ... +60 °C

Summary

Important Information and Safety

Main Hazards and Safety Information

Overview of important safety information, including general hazards and specific warnings.

Key Operating Instructions

Guidelines for correct and safe operation of the device as per manual.

Intended Use of the MCS100FT System

Defines the purpose of the MCS100FT as an emission measuring system.

Product Description and Features

MCS100FT System Features

Highlights the key features and capabilities of the MCS100FT analyzer.

MCS100FT Functional Principle

Explains the extractive measurement method and internal functional units.

MCS100FT Method of Operation

Describes the independent operation of the MCS100FT, including status signals and malfunctions.

Preparations for Initial Start-up

Installation Site Preparation

Covers site preparation, ambient conditions, and installation location requirements.

Installation Location Preparation Details

Specific requirements for preparing the installation site, including ambient conditions and air outlet.

Gas Connection Preparation and Safety

Guidance on preparing gas connections, including hazards and specific FID-100FT notes.

Electrical Installation Preparation and Safety

Instructions for preparing electrical connections, emphasizing safety and professional installation.

MCS100FT Ethernet Interface Configuration

Details on connecting and configuring the Ethernet interface, including IP address settings.

MCS100FT Start-up Procedures

Switching On the MCS100FT System

Step-by-step guide for powering on the MCS100FT and observing initial boot-up.

Verifying Error-Free Function After Start-up

How to confirm the system is operating correctly after startup.

Pre-Start-up Checks and Precautions

Essential checks and safety warnings before powering on the MCS100FT.

Step-by-Step MCS100FT Power-On Sequence

Detailed steps for switching on the device and observing system status indicators.

MCS100FT Operation Guide

General System Operation

Overview of how to operate the MCS100FT system.

MCS100FT Operator Panel Interface

Details on using the touchscreen operator panel for device interaction.

MCS100FT Analyzer Menu Navigation

Guides access to the MCS100FT analyzer menus for various functions.

MCS100FT Adjustment Procedures

Guides the selection and start of adjustment procedures for the MCS100FT.

Automatic MCS100FT Component Adjustment

Starts automatic check and adjustment processes for MCS100FT components.

Manual Adjustment of IR Components

Manual adjustment procedures for IR components, including zero and span adjustments.

O2 Sensor Adjustment Parameters

Setting adjustment parameters specifically for the O2 sensor.

Automated IR Component Adjustment Settings

Configuration options for automated adjustment of IR components like zero, drift, and span.

Manual IR Component Adjustment Details

Detailed steps for manually adjusting IR components, including zero and span calibration.

O2 Sensor Adjustment Parameters Configuration

Setting parameters for O2 sensor adjustment, including span gas and time constants.

IR Component Adjustment Parameters

Setting parameters for the adjustment of IR components.

IR Component Specific Adjustment Settings

Detailed settings for IR component adjustment, like offset, samples, and tolerance.

MCS100FT Maintenance Operations

Access to maintenance functions like operating mode switch and status reset.

FID-100FT Option Menu Navigation

FID-100FT Adjustment Procedures

Guides the selection and start of adjustment procedures for the FID-100FT.

FID-100FT Maintenance Operations

Access to maintenance functions: ignition and mode switching.

Starting Key Operating Sequences

Checking and Adjusting with Test Gas

Instructions for checking and adjusting the MCS100FT and FID-100FT using test gas.

MCS100FT Shutdown Procedures

Switching Off MCS100FT (Short Term)

Steps for switching off the MCS100FT for periods up to approximately 2 weeks.

Complete MCS100FT Shutdown Procedure

Procedure for a full shutdown of the MCS100FT, to be performed by trained personnel.

Short-Term MCS100FT Power Off Steps

Detailed steps for safely switching off the MCS100FT for short periods.

Detailed MCS100FT Shutdown Steps

Step-by-step instructions for completely shutting down the MCS100FT.

Scheduled Maintenance for MCS100FT

MCS100FT Maintenance Plan and Intervals

Outlines the maintenance schedule and required works based on intervals.

MCS100FT Maintenance Task Intervals

Details the frequency (weekly, quarterly, etc.) for various maintenance tasks.

Description of Maintenance Tasks

Provides detailed descriptions for visual checks and renewal of parts.

Drying Agent Cartridge Check and Replacement

Instructions for checking the drying agent cartridge condition and replacing it when moist.

Procedure for Drying Agent Cartridge Replacement

Step-by-step guide for replacing the drying agent cartridge in the interferometer.

Clearing MCS100FT Malfunctions

Checking and Replacing Fuses

Information on fuses in the system cabinet and their potential assignment.

Troubleshooting FID-100FT Ignition Failure

Steps to diagnose and resolve issues when the FID-100FT fails to ignite.

System Cabinet Fuse Check

Details on checking fuses in the system cabinet and their possible assignment.

Diagnosing 'Stand-By' Status (Red Indicator)

Actions to take when the MCS100FT status field is red, indicating a malfunction.

Troubleshooting Red 'Current Menu Level' Indicator

Steps to resolve interruptions in the connection between the MCS100FT/FID-100FT and SCU.

Troubleshooting FID Ignition and Burning Issues

Diagnosing why the FID does not ignite or burn, and potential causes like fuel gas supply.

MCS100FT Technical Documentation

MCS100FT Technical Data Specifications

Presents comprehensive technical data, including components, ranges, and operating conditions.

MCS100FT Component and Range Technical Data

Lists measuring components, ranges, detection limits, and device features.

MCS100FT Ambient Conditions and Gas Supply Data

Details ambient conditions, power input, gas supply requirements, and piping specifications.

Related product manuals