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SINAMICS G150
Operating Instructions
Page 629 (Replacing the Fan, Frame Sizes GB, GD)
Siemens SINAMICS G150 - Replacing the Fan, Frame Sizes GB, GD
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Maintenanc
e and s
ervicing
11.4
Rep
lacing co
mponent
s
Converter cabi
net units
Operating Inst
ructions
,
07/2016
,
A5E03347396A
629
11.4.6
Re
placing th
e fan, fr
ame s
izes GB,
GD
Replacing the f
an
Figure
11
-8
Replacing t
he fan,
frame s
izes G
B, GD
628
630
Table of Contents
Main Page
Default Chapter
5
Foreword
5
Table of Contents
9
1 Safety Notes
19
Safety Instructions for Electromagnetic Fields (EMF)
23
Handling Electrostatic Sensitive Devices (ESD)
24
Industrial Security
25
Residual Risks of Power Drive Systems
26
2 Device Overview
27
Design
29
Wiring Principle
31
Type Plate
33
3 Mechanical Installation
39
Mounting
41
Mechanical Installation: Checklist
42
Requirements on the Levelness of the Floor
43
Shipping and Handling Monitors
44
Unpacking
46
Installation
47
Removing the Crane Transport Aids
49
Connection to the Foundation
50
Connecting Separately Shipped Transport Units
51
Fitting Additional Canopies (Option M21) or Hoods (Option M23, M43, M54)
54
Chapter Content
61
Checklist for Electrical Installation
62
Important Safety Precautions
68
Introduction to EMC
69
EMC-Compliant Design
71
Electrical Connection
74
Connecting the DC Link Connections
77
Connecting the Power Supply and the Signal Cables
80
Power Connections
82
Connection Cross-Sections and Cable Lengths
83
Connecting Shielded Three-Phase Current Cables
84
Minimum Cable Lengths for Motor Connection to a Motor with One-Winding System
85
Adjusting the Fan Voltage (-T1-T10/-T20 and -T2-T10)
87
Removing the Connection Clip to the Basic Interference Suppression Module for Operation on an Ungrounded Line Supply (IT System)
89
Setting the Circuit-Breaker
91
External Supply of the Auxiliary Supply from a Secure Line
92
Signal Connections
93
Customer Terminal Module TM31 (-A60) (Option G60)
109
Other Connections
118
DV/Dt Filter Compact Plus Voltage Peak Limiter (Option L07)
119
DV/Dt Filter Plus Voltage Peak Limiter (Option L10)
121
Connection for External Auxiliary Equipment (Option L19)
123
Overvoltage Limitation (Option L21)
125
EMERGENCY off Pushbutton Installed in the Cabinet Door (Option L45)
126
Cabinet Illumination with Service Socket (Option L50)
127
Cabinet Anti-Condensation Heating (Option L55)
128
EMERGENCY off Category 0; 230 V AC or 24 V DC (Option L57)
129
EMERGENCY STOP Category 1; 230 V AC (Option L59)
131
EMERGENCY STOP Category 1; 24 V DC (Option L60)
132
Braking Unit 50 Kw (Option L62)
133
5 Commissioning
136
Diagnosis and Duty Cycles
137
Threshold Switch
138
Thermistor Motor Protection Unit (Option L83/L84)
140
PT100 Evaluation Unit (Option L86)
141
Insulation Monitor (Option L87)
142
CBC10 CAN Communication Board (Option G20)
144
Communication Board Ethernet CBE20 (Option G33)
147
TM150 Temperature Sensor Module (Option G51)
150
Connecting
151
Connection Examples
154
SMC30 Sensor Module Cabinet-Mounted (Option K50)
156
Connection
160
Connection Examples
164
Additional SMC30 Sensor Module (Option K52)
166
Additional Customer Terminal Block TM31 (Option G61)
167
Safety License for 1 Axis (Option K01)
172
Auxiliary Power Supply, 230 V AC (Option K74)
173
Terminal Module for Activation of "Safe Torque Off" and "Safe STOP 1" (Option K82)
174
Terminal Module TM54F (Option K87)
175
Safe Brake Adapter SBA 230 V AC (Option K88)
177
Control Unit CU320-2 PN (Option K95)
179
NAMUR Terminal Block (Option B00)
192
Separate 24 V DC Power Supply for NAMUR (Option B02)
194
Chapter Content
195
STARTER Commissioning Tool
196
Installing the STARTER Commissioning Tool
198
Procedure for Commissioning with STARTER
199
Configure the Drive Unit
207
Additional Settings Required
231
Transferring the Drive Project
232
Commissioning with STARTER Via Ethernet
234
The AOP30 Operator Panel
240
First Commissioning with the AOP30
241
Basic Commissioning
243
Status after Commissioning
253
Commissioning an Encoder with Gear Factor
254
Chapter Content
257
General Information about Command and Setpoint Sources
258
Basic Information about the Drive System
259
Drive Objects
262
Data Sets
264
BICO Technology: Interconnecting Signals
269
Propagation of Faults
275
Command Sources
276
TM31 Terminals" Default Setting
278
NAMUR" Default Setting
280
Profidrive NAMUR" Default Setting
282
Setpoint Sources
284
Motorized Potentiometer
286
Fixed Speed Setpoints
287
Control Via the Operator Panel
289
Menu: Operation Screen
291
Parameterization Menu
292
Menu: Fault/Alarm Memory
294
Menu Commissioning / Service
295
Drive Diagnostics
296
AOP Settings
297
AOP Diagnostics
304
Sprachauswahl/Language Selection
306
ON Key / off Key
307
Switching between Clockwise and Counter-Clockwise Rotation
308
AOP Setpoint
309
Lock AOP LOCAL Mode
310
Operator Input Inhibit / Parameterization Inhibit
311
Faults and Alarms
312
Saving the Parameters Permanently
314
Communication According to Profidrive
315
Application Classes
317
Cyclic Communication
318
Telegrams and Process Data
319
Structure of the Telegrams
321
Overview of Control Words and Setpoints
322
Overview of Status Words and Actual Values
323
Structure of Requests and Responses
325
Determining the Drive Object Numbers
331
Example 2: Writing Parameters (Multi-Parameter Request)
333
Diagnostics Channels
337
Diagnostics Via PROFINET
338
Diagnostics Via PROFIBUS
340
Further Information about Profidrive Communication
344
Communication Via PROFIBUS DP
345
Control Via PROFIBUS
349
Monitoring: Telegram Failure
351
Further Information about Communication Via PROFIBUS DP
352
General Information about PROFINET IO
356
Real-Time (RT) and Isochronous Real-Time (IRT) Communication
357
Addresses
358
Data Transmission
360
Communication Channels
361
Profienergy
362
Tasks of Profienergy
363
Profienergy Commands
364
Profienergy Measured Values
365
Transition into the Energy-Saving Mode from the Profidrive Operating State (S4)
366
Profienergy Applications
367
Communication Via SINAMICS Link
370
Further Information about Communication Via PROFINET IO
370
Topology
372
Configuring and Commissioning
374
Table
375
P2051[X] Index
375
Zsw1
375
Actual Speed Value Part 1
375
Actual Torque Value Part 1
375
Actual Fault Code
375
From Parameter
376
R0046
377
Example
379
Communication Failure When Booting or in Cyclic Operation
381
Transmission Times for SINAMICS Link
382
Function Diagrams and Parameters
383
Communication Via Ethernet/Ip
384
Configuring Communication
385
Supported Objects
386
Integrate the Drive Device into the Ethernet Network Via DHCP
395
Parameters, Faults and Alarms
396
Communication Via MODBUS TCP
397
Configuring Modbus TCP Via Interface X150
398
Configuring Modbus TCP Via Interface X1400
399
Mapping Tables
400
Write and Read Access Using Function Codes
403
Communication Via Data Set 47
405
Communication Details
406
Examples: Read Parameters
407
Examples: Write Parameter
408
Communication Procedure
409
Parameters, Faults and Alarms
410
Communication Services and Used Port Numbers
411
Parallel Operation of Communication Interfaces
413
Engineering Software Drive Control Chart (DCC)
417
Chapter Content
419
7 Setpoint Channel
420
Direction Reversal
421
Skip Frequency Bands and Minimum Speed
422
Speed Limitation
423
Ramp-Function Generator
424
V/F Control
428
Voltage Boost
431
Resonance Damping
434
Slip Compensation
435
Vector Speed/Torque Control With/Without Encoder
437
Vector Control Without Encoder
438
Vector Control with Encoder
445
Actual Speed Value Filter
446
Speed Controller
447
Speed Controller Pre-Control (Integrated Pre-Control with Balancing)
450
Reference Model
452
Speed Controller Adaptation
454
Droop Function
456
Open Actual Speed Value
458
Closed-Loop Torque Control
460
Torque Limiting
462
Current Setpoint Filters
464
Current Controller Adaptation
465
Permanent-Magnet Synchronous Motors
466
Chapter Content
469
Analog Outputs
470
List of Signals for the Analog Signals
471
Digital Outputs
473
Chapter Content
475
Drive Functions
476
Motor Data Identification
477
Rotating Measurement and Speed Controller Optimization
480
Shortened Rotating Measurement
482
Parameters
483
Fast Magnetization for Induction Motors
485
VDC Control
487
Automatic Restart Function
492
Flying Restart
495
Flying Restart Without Encoder
496
Flying Restart with Encoder
499
Parameters
500
Motor Changeover/Selection
501
Function Diagram
502
Parameters
503
Friction Characteristic Curve
504
Armature Short-Circuit Braking, DC Brake
506
Internal Armature Short-Circuit Braking
507
DC Braking
508
Increasing the Output Frequency
511
Maximum Output Frequency Achieved by Increasing the Pulse Frequency
512
Parameters
513
Pulse Frequency Wobbling
514
Runtime (Operating Hours Counter)
516
Simulation Operation
517
Direction Reversal
518
Unit Changeover
520
Simple Brake Control
522
Synchronization
525
Energy Saving Indicator for Pumps, Fans, and Compressors
526
Write Protection
529
Know-How Protection
531
Activating Know-How Protection
533
Deactivating Know-How Protection
534
Changing the Know-How Protection Password
535
Memory Card Copy Protection
536
Overview of Important Parameters
537
Essential Service Mode
538
Web Server
541
Starting the Web Server
543
Web Server Configuration
546
Display Areas
547
Overview of Important Parameters
549
Bypass Function
552
Bypass with Synchronizer with Degree of Overlapping (P1260 = 1)
553
Bypass with Synchronizer Without Degree of Overlapping (P1260 = 2)
556
Bypass Without Synchronizer (P1260 = 3)
558
Function Diagram
560
Extended Brake Control
561
Extended Monitoring Functions
566
Moment of Inertia Estimator
568
Monitoring and Protective Functions
574
Thermal Monitoring and Overload Responses
575
Block Protection
577
Stall Protection (Only for Vector Control)
578
Thermal Motor Protection
579
Temperature Sensor Connection at a Sensor Module (Option K50)
580
Temperature Sensor Connection Directly to the Control Interface Module
581
Temperature Sensor Evaluation
582
Thermal Motor Models
583
Function Diagram
586
Temperature Measurement Via TM150 (Option G51)
587
Measurement with up to 6 Channels
589
Forming Groups of Temperature Sensors
590
Evaluating Temperature Channels
591
Function Diagram
592
Chapter Content
593
10 Diagnosis
594
Diagnostics Via Parameters
602
Indicating and Rectifying Faults
606
Overview of Warnings and Faults
607
External Alarm 1
608
External Fault 2
609
Maintenance and Servicing
611
Maintenance
613
11 Maintenance
614
Installation Device
615
Using Crane Lifting Lugs to Transport Power Blocks
616
Replacing Components
619
Replacing the Control Interface Module, Frame Size GB, GD
620
Replacing the Control Interface Module, Frame Size JX
622
Replacing the Power Block, Frame Sizes GB, GD
624
Replacing the Power Block, Frame Size JX
627
Replacing the Fan, Frame Sizes GB, GD
629
Replacing the Fan, Frame Size JX
631
Replacing the DC Fuses in the Motor Module
633
Replacing Cylindrical Fuses
635
Replacing the LV HRC Fuses
636
Replacing the Cabinet Operator Panel
638
Forming the DC Link Capacitors
640
Messages after Replacing DRIVE-Cliq Components
641
Upgrading the Cabinet Unit Firmware
642
Load the New Operator Panel Firmware from the PC
643
12 Technical Specifications
645
General Data
646
Derating Data
647
Installation Altitudes between 2000 M and 5000 M above Sea Level
648
Current Derating as a Function of the Pulse Frequency
650
Overload Capability
651
Technical Data
652
Cabinet Devices Version A, 660 V - 690 V 3 AC
653
A.1 List of Abbreviations
657
A.2 Parameter Macros
659
A Appendix
671
Index
671
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