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Still
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CX
Still CX User Manual
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Foreword
1
Information
about
documenta
tion
Thank
you
for
reading
and
complying
with
these
operating
instructions.
If
you
have
any
questions
or
suggestions
for
improvements,
or
if
you
have
found
any
faults,
please
contact
your
service
cent
re.
50
108043405
[EN]
5
12
14
Table of Contents
Table of Contents
3
Foreword
9
Your Industrial Truck
10
General
10
EC Declaration of Conformity in Accordance with Machinery Directive
11
Information about Documentation
12
Documentation Scope
12
Date of Edition and Latest Update of this Manual
14
Copyright and Trademark Rights
14
Explanation of Symbols Used
15
Explanation of the Cross-References
15
Definition of Directions
16
Sample Graphics
16
Environmental Considerations
17
Packaging
17
Disposal of Components and Batteries
17
Introduction
19
Technical Description
20
Use of the Truck
22
Intended Use of the Trucks
22
Approved Applications
22
Impermissible Use
23
Site of Operation
23
Residual Risks
24
Residual Dangers, Residual Risks
24
Special Risks Associated with Using the Truck and Attachments
25
Overview of Hazards and Countermeasures
26
Hazards to Employees
28
Safety
31
Definition of Terms Used for Responsible Persons
32
Operating Company
32
Specialist
32
Expert
33
Driver
33
Basic Principles for Safe Operation
35
Insurance Cover on Company Premises
35
Warning Regarding Non-Original Parts
35
Modifications and Refitting
35
Medical Equipment
36
Safety Tests
37
Regular Safety Inspection of the Truck
37
Electrical Insulation Test
37
Safety Regulations for Handling Consumables
39
Permissible Consumables
39
Oils
39
Hydraulic Fluid
40
Battery Acid
41
Disposal of Consumables
42
Emissions
43
Safety Devices
45
Damage, Defects and Misuse of Safety Devices
45
Battery Connection Cables
45
Overview
47
General View
48
Controls and Display Elements
49
View of the Control Elements
49
CX 20 Cockpit
50
Version with Movable Step Plate (Optional)
51
CX-H Version
52
Marking Positions
53
Location of Plates and Labels
53
Labels
54
Chassis Frame Labelling
56
Data Plate
56
Options and Variants
57
Overview of Options and Models
57
Overview of Accessories
59
Battery Electrolyte Level Indicator LED (Optional)
60
Load Back Rest with Vertical Pallet Hook (Optional)
61
Operation
63
Intended Use of the Trucks
64
Checks and Actions Prior to Use
64
Daily Pre-Operational Checks and Services
64
Daily Checks before Use
64
Connecting the Battery Plug (Charging Station)
66
Commissioning
66
Turning on the Truck
66
Entering the Driver Code
67
Starting with Fleetmanager (Optional)
68
Hour Meter
69
Battery Charge
69
Display of Time to Next Servicing
70
Operating the Horn
70
Checking the Presence Area and Brake
71
Checking the Emergency Brake
71
Driving
72
Driving Safety Instructions
72
Visibility When Driving
72
Before Driving
73
Emergency Stop Procedure
74
Danger Zone
74
Persons in the Danger Area
75
Driving in Rider Mode
76
Selecting the Driving Mode
77
Driving, Pedestrian Operation with Tiller, Slow Approach with Drive Switch
78
Driving, Pedestrian Operation with Push Button
80
Steering
81
Brakes
81
Emergency Stop Brake
83
Parking Brake
83
Automatic Shutdown
83
Lifting
84
Lifting Device Controls
84
Handling Loads
85
Load Handling Safety Rules
85
Before Picking up the Load
85
Picking up a Loading Unit
86
Danger Zone
86
Palletising a Load
87
Transporting Pallets or Other Containers
88
Driving on Gradients
89
Carrying the Load
89
Entering Lifts
90
Driving on Loading Bridges
90
Cold Store Use
91
Designation
91
Using the Digicode Control
93
Digicode Control
93
Adding the Master Code
94
Deleting a Master Code
95
Adding a Driver's Code
97
Deleting a Driver's Code
99
Fault Displays
100
Error Code
101
Battery Electrolyte Level Indicator LED (Optional)
102
Handling the Truck in Specific Situations
102
Transporting the Truck
102
Towing Procedure
102
Hoisting the Truck
103
Handling the Battery
103
Preparation
103
Battery Weight and Dimensions
104
Opening/Closing the Battery Compartment
105
Battery Replacement
107
Battery Replacement with Crane
108
Battery Replacement Sideways Onto a Trolley
108
Servicing the Battery
109
Decommissioning
109
Parking the Truck Securely
109
Storage
111
Measures to Take if the Lift Truck Is to be Shut down for a Long Time
111
Recommissioning after Taking out of Service
112
Maintenance
113
General Maintenance Information
114
General
114
Staff Training and Qualifications for Maintenance and Repairs
115
Battery Maintenance Personnel
115
Services Not Requiring Special Qualifications
115
Frequency of Periodic Checks
116
Maintenance and Inspection Intervals
117
Ordering Spare Parts
118
Table of Maintenance Data
119
Maintenance Safety Instructions
120
Safety Measures for Maintenance and Repair
120
Work on the Electrical Equipment
120
Safety Devices
120
Settings
120
Preparatory Tasks for Maintenance
120
Lifting and Jacking up the Truck
120
Cleaning
123
Cleaning the Truck
123
Maintenance as Required
124
Servicing the Wheels and Rollers
124
Servicing the Battery
125
Charging the Lead Battery
127
Charging the Gel Battery
127
Checking Operation of the Brake, Checking the Emergency Brake
129
Fuses
129
Maintenance Every 500 Hours
131
Other Tasks
131
Checking the Gearbox Oil Level
131
Checking the Gearbox for Leaks
131
Checking the Hydraulic Oil Level, Hydraulic System for Leaks
132
Servicing the Electric Motors
133
Servicing the Electrical System
135
Servicing the Braking System
136
Checking the Forks
137
Annual Maintenance
139
Work that Must also be Carried out
139
Insulation Resistance Check (Earthing)
139
Performing the Accident Prevention Check
140
Maintenance Every 2000 Hours
141
Work that Must also be Carried out
141
Renewing the Hydraulic Oil and Hydraulic Oil Filter
141
Checking and Cleaning the Battery
143
Servicing the Battery According to the Manufacturer's Instructions
143
Insulation Resistance Check (Earthing)
143
Performing the Accident Prevention Check
144
Maintenance Every 5000 Hours
145
Work that Must also be Carried out
145
Servicing the Gearbox
145
Technical Characteristics
147
Dimensions
148
Datasheet (VDI)
149
Wheels and Tyres
151
Fork Dimensions
151
5
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Still CX Specifications
General
Brand
Still
Model
CX
Category
Forklifts
Language
English
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