Suzuki DF 40 - POWER UNIT

INTAKE MANIFOLD ASSEMBLY _____________________________ 6-1
REMOVAL ........................................................................................................ 6-1
INSTALLATION ................................................................................................ 6-2
POWER UNIT _____________________________________________ 6-3
REMOVAL ........................................................................................................ 6-3
INSTALLATION ................................................................................................ 6-7
OIL PUMP / CASE _________________________________________ 6-10
REMOVAL ........................................................................................................ 6-10
DISASSEMBLY ................................................................................................ 6-10
INSPECTION ................................................................................................... 6-11
MEASURING PUMP COMPONENTS ............................................................ 6-11
ASSEMBLY ...................................................................................................... 6-12
INSTALLATION ................................................................................................ 6-12
TIMING CHAIN / TENSIONER ________________________________ 6-15
REMOVAL ........................................................................................................ 6-15
INSPECTION ................................................................................................... 6-17
INSTALLATION ................................................................................................ 6-18
CYLINDER HEAD ASSEMBLY _______________________________ 6-21
REMOVAL ........................................................................................................ 6-21
ASSEMBLY ...................................................................................................... 6-21
DISASSEMBLY ................................................................................................ 6-24
INSPECTION / SERVICING ............................................................................ 6-25
REASSEMBLY ................................................................................................. 6-38
CYLINDER / CRANKSHAFT / PISTON _________________________ 6-40
DISASSEMBLY ................................................................................................ 6-40
INSPECTION / SERVICING ............................................................................ 6-43
REASSEMBLY ................................................................................................. 6-57
THERMOSTAT ____________________________________________ 6-64
REMOVAL / INSPECTION / INSTALLATION ................................................. 6-64
OPERATION ______________________________________________ 6-65
WATER COOLING SYSTEM........................................................................... 6-65
ENGINE LUBRICATION SYSTEM .................................................................. 6-66
POWER UNIT
CONTENTS
6