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Suzuki DF 40 - CYLINDER HEAD ASSEMBLY

Suzuki DF 40
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6-21 POWER UNIT
CYLINDER HEAD ASSEMBLY
(Cylinder head / valve / camshaft)
REMOVAL
Prior to removing cylinder head :
• Remove the power unit.
(see page 6-3 to 6-6)
• Remove the timing chain.
(see page 6-15 to 6-16)
ASSEMBLY
Assemble in reverse order of removal paying special attention
to the following steps.
B
Do not re-use gasket. Always use a new gasket.
3. Loosen ten (10) cylinder head bolts in the order indicated in
figure and remove them.
4. Remove cylinder head assembly and head gasket.
NOTE:
Use a special tool (10mm deep socket wrench) when loosen-
ing the cylinder head bolts.
09919-16010 : Deep socket wrench (10 mm)
1. Remove the bolts securing the camshaft housing to cylin-
der head, then remove each camshaft housing.
NOTE:
For ease of assembly, note position of each individual camshaft
housing.
2. Remove intake and exhaust camshafts.
1. Insert the dowel pins and place a new cylinder head gasket
into position on the cylinder.
z
1
9
7
2
5
4
10
8
6
3

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