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Suzuki DF 40 - Shift Rod and Shift Cam; Water Pump and Related Items

Suzuki DF 40
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9-9 LOWER UNIT
Replacing propeller shaft oil seal
1. Extract the seals with oil seal remover.
09913-50121 : Oil seal remover
2. Apply Water Resistant Grease to the inner circumference of
the housing.
SHIFT ROD AND SHIFT CAM
Inspect the “stepped” surfaces of the shift cam.
Replace if chipped, damaged or excessively worn.
Inspect shift rod guide. Replace if pitted, stiff or corroded.
Inspect O-ring. Replace if nicked, cut or torn.
Inspect shift rod boot. Replace if cracked or damaged.
3. Using an oil seal installer, drive the two oil seals (one at a
time ) into the propeller shaft bearing housing.
The lipped portion of the seal must face towards the pro-
peller.
Apply Water Resistant Grease to the seal lips.
WATER PUMP AND RELATED ITEMS
Inspect impeller. Replace if vanes are cut, torn or worn.
Inspect pump case. Replace if cracked, distorted or corroded.
Inspect under panel. Replace if cracked, distorted or corroded.
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