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Suzuki DF 40 - Installation

Suzuki DF 40
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6-7 POWER UNIT
INSTALLATION
Installation is reverse order of removal with special attention to
the following steps.
B
Do not re-use gasket and o-ring.
Always replace with new parts.
POWER UNIT
Install dowel pins 1, gasket 2 and O-ring 3.
Apply Suzuki Water Resistant Grease to driveshaft splines.
99000-25160 : Suzuki Water Resistant Grease
Lower the power unit onto engine holder.
NOTE:
Rotate crankshaft to aid alignment of driveshaft and crankshaft
splines.
Apply Suzuki Silicone Seal to power unit mounting bolts and
tighten bolts and nut to specified torque.
99000-31120 : Suzuki Silicone Seal
Power unit mounting bolt and nut :
8 mm 23 N
.
m ( 2.3kg-m, 16.5 lb.-ft. )
10 mm 50 N
.
m ( 5.0kg-m, 36.0 lb.-ft.)
FLYWHEEL
Install battery charge coil. (See page 4-5)
Install CKP sensors. (See page 3-49)
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