POWER UNIT 6-61
CRANKCASE TO CYLINDER
1. Clean mating surface of cylinder and crankcase.
2. Apply Suzuki Bond to mating surface of crankcase as
shown in figure.
D 99000-31140 : Suzuki Bond 1207B
Apply bond to mating surface only.
Do not allow bond to contact surface of bearing.
CONROD CAP
1. Apply engine oil to crank pin and conrod bearing.
2. Install conrod cap (with bearing) to conrod with dot ( • ) mark
on cap toward flywheel side.
Reassemble each conrod cap to its original position.
3. Apply engine oil lightly to conrod bolts.
4. Tighten conrod cap nuts in two steps.
""
""
" Conrod cap nut :
1st step 18 N
.
m (1.8 kg-m, 13.0 lb.-ft.)
Final step 35 N
.
m (3.5 kg-m, 25.5 lb.-ft.)
3. Install five (5) dowel pins 1.
Apply Bond to marked line.
Flywheel
side
dot (•)
Match mar
kMatch mark
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