Suzuki DF 90 - Assembly

MID UNIT 7-7
85 N
.
m
(8.5 kg-m, 61.5 lb.-ft.)
80 N
.
m (8.0 kg-m, 58.0 lb.-ft.)
1 1
1 1
1 Clutch lever
2 2
2 2
2 E-ring
3 3
3 3
3 Bushing
4 4
4 4
4 Clutch lever holder
5 5
5 5
5 Grease nipple
6 6
6 6
6 Clutch shaft arm
7 7
7 7
7 Bolt
8 8
8 8
8 Clutch lever link
9 9
9 9
9 Washer
0 0
0 0
0 Pin
A A
A A
A Bushing
B B
B B
B Washer
C C
C C
C Pin
D D
D D
D Clutch shaft
E E
E E
E Bushing
F F
F F
F Bushing
G G
G G
G Clutch shaft holder
H H
H H
H Bolt
I I
I I
I Clutch rod
J J
J J
J Guide
ASSEMBLY
Assembly is reverse order of removal with special attention to
the following steps.
K K
K K
K Ring
L L
L L
L Engine holder
M M
M M
M Gasket
N N
N N
N Pin
O O
O O
O Oil seal
P P
P P
P Oil seal
Q Q
Q Q
Q Bolt
R R
R R
R Bolt
S S
S S
S Water return union
T T
T T
T O-ring
U U
U U
U Bolt
V V
V V
V Gasket
W W
W W
W Plug
X X
X X
X Pin
Y Y
Y Y
Y Upper thrust mount
Z Z
Z Z
Z Nut
[ [
[ [
[ Washer
\ \
\ \
\ Upper mount
] ]
] ]
] Washer
^ ^
^ ^
^ Upper mount bolt
a a
a a
a Mount cover
b b
b b
b Washer
c c
c c
c Bolt
d d
d d
d Washer
e e
e e
e Nut
f f
f f
f Oil strainer
g g
g g
g Bolt
h h
h h
h O-ring