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Suzuki DF 90 - Disassembly

Suzuki DF 90
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DF140 “K2” (’02) MODEL 11-27
Remove the PTT cylinder lower shaft bolts 6.
Remove the two (2) bolts and anode 7.
DISASSEMBLY
NOTE:
Before disassembly, wash the PTT body with a stiff bristle brush
and hot, soapy water to remove sand or dirt and dry the PTT
body with compressed air.
Place the lower mounting eye of the PTT cylinder in a vise. Tighten
the vise only enough to secure the PTT unit, do not over tighten.
NOTE:
To prevent damage to the PTT cylinder use wood blocks, vise
jaw protectors, etc., between the vise jaws and PTT compo-
nents before tightening vise.
Connect the PTT motor cable leads (G, Bl) to battery and oper-
ate PTT motor until tilt piston rod is at maximum stroke.
(full-tilt up position)
Unscrew the fill plug and drain PTT oil into suitable container.
Remove the three (3) screws securing reservoir 1, then de-
tach the reservoir from cylinder body.
Note the position of O-ring and remove it.
Slide the STBD clamp bracket 8 off the clamp bracket shaft,
then remove the PTT unit.

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