ENGINE 3-1
ENGINE
CONTENTS
ENGINE COMPONENTS REMOVABLE
WITH
THE ENGINE IN
PLACE
3- 2
ENGINE REMOVAL AND REMOUNTING 3- 3
EMGINE REMOVAL 3- 3
ENGINE REMOUNTING 3- 8
ENGINE DISASSEMBLY 3-11
ENGINE COMPONENTS INSPECTION AND
SERVICE
3-23
CYLINDER
HEAD COVER 3-23
CYLINDER
HEAD 3-24
CAMSHAFT/AUTOMATIC DECOMPRESSION
ASSEMBLY
3-33
CYLINDER
3-35
PISTON AND PISTON RING 3-35
CONROD 3-37
CRANKSHAFT
3-38
CLUTCH
3-38
STARTER
CLUTCH 3-39
MOVABLE
DRIVE
FACE
AND DRIVEN
FACE
3-40
DRIVE
BELT
3-46
OIL
PUMP 3-47
GEARSHIFT
FORK AND
GEAR
3-48
TRANSMISSION 3-49
BEARINGS
3-53
OIL
SEALS
3-58
ENGINE
REASSEMBLY
3-61
WATER
PUMP DRIVEN
GEAR
3-61
CRANKSHAFT
3-62
BALANCER
SHAFT 3-63
SECONDARY
DRIVEN OUTPUT SHAFT 3-63
GEARSHIFT
CAM AND FORK 3-64
CRANKCASE
3-65
GEARSHIFT
CAM STOPPER BOLT 3-66
WATER
PUMP DRIVE
GEAR
3-66
STARTER
CLUTCH AND GENERATOR ROTOR 3-67
OIL
PUMP 3-67
CAM
CHAIN
3-68
CLUTCH
SHOE 3-68
ONE WAY CLUTCH 3-68
NEUTRAL
SWITCH 3-69
CLUTCH
HOUSING 3-69
MOVABLE
DRIVE/DRIVEN
FACE
AND DRIVE
BELT
3-69
OIL
FILTER
3-71
GENERATOR
ROTOR COVER 3-71
SPEEDOMETER
GEARBOX 3-71
PISTON RING 3-71
PISTON AND CYLINDER *. 3-73
CYLINDER
HEAD 3-74
CAMSHAFT/AUTOMATIC DECOMPRESSION
ASSEMBLY
3-75
CYLINDER
HEAD COVER 3-76
CAM
CHAIN
TENSION ADJUSTER 3-76
VALVE
CLEARANCE 3-77
RECOIL
STARTER
3-78