64
FUEL SYSTEM
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Feed the choke cable assembly (4) through the hole in
the bezel (8) (Figure 6). Insert the cable and bezel into
the seat panel and through the air cleaner intake and
install the bezel (8) and nut (6) finger tight. Slide the
threaded portion of the housing through the carburetor
mounted bracket (5) and attach the nuts (3) to the choke
cable housing finger tight. Insert the choke cable bullet
into the choke arm (1) hole and release. Make sure that
the choke and choke knob are both in the open position.
Adjust the position of the curved portion of the cable
housing to ensure that the cable does not contact other
moving parts. Check the cable to be sure that there are
no sharp bends or kinks in the cable before firmly tighten-
ing the nuts at both ends of the cable.
Carburetor Removal
Tool List Qty.
Socket, 10 mm.............................................................1
Ratchet ........................................................................1
Extension, 3”................................................................1
Parallel Jaw Pliers .......................................................1
Straight Blade Screwdriver ..........................................1
Phillips Screwdriver .....................................................1
Torque Wrench, in. lbs. ...............................................1
Loosen the hose clamps (1) from each end of the air
intake hose (2). Remove hose (2) ().
Disconnect the fuel line (12) from the carburetor and plug
the fuel line. Disconnect the solid linkage from the carbu-
retor throttle lever. Refer to SPEED CONTROL section.
Remove the choke cable from the choke lever swivel.
Remove the nuts (13), PCV valve (14), gaskets (15) and
choke bracket (16) and slide the carburetor (11) from the
engine studs (10).
Figure 8 Carburetor Operation
Carburetor Disassembly
Tool List Qty.
Socket, 12 mm.............................................................1
Ratchet ........................................................................ 1
Pliers............................................................................ 1
Straight Blade Screwdriver (narrow)............................ 1
Before you disassemble the carburetor, drain the fuel
bowl and clean the outside of the carburetor thoroughly.
Take care when you disassemble the carburetor or
removing the jets. Most carburetor malfunctions are due
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