Transfluid DB 2090 ST

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Operating

 Put a tube above the mandrel into the machine up to the collet of the off-set

bend device.

 Press Chuck close. The tube will be chucked into the collet of the off-set

bend device.

WARNING!

A separate collet is required for each size of tube!

Collet

Main Page

Table of Contents3
Product Description8
Intended Use8
Machine Equipment / Basic Accessories9
Machine Basic Equipment9
Capacity of the Machine10
Control Description10
Standard Equipment CNC Control11
Machine Additional Equipment11
Functional Principal12
Safety Devices13
Technical Data14
Measurement14
Hydraulic14
External Gear Pump14
Electrical Control14
EC - Declaration of Conformity15
Warranty and Liability16
Warranty17
Copyright17
General Safety Instructions18
Operator's Duty of Care18
Requirements of Personnel19
Keeping Information Available20
Explanation of the Safety Symbols Used21
Safety Precautions in Normal Operation22
Safety Precautions During Servicing23
Structural Changes at the Machine25
Environmental Protection25
Special Types of Dangers26
Hazard Due Mechanical Danger26
Hazard Due Noise26
Hazard Due Electrical Energy27
Hazard Due Hydraulical Pressure Energy28
Hazard Due from Residual Energy29
Hazard Due from Fire29
Transport30
Measurement and Weight31
Transport to the Place of Destination32
Storage Conditions33
Setting up the Machine34
Assembling and Setting up35
Electrical Installation36
Input and Control Elements37
Description of the Control Elements37
Description of the Control and Display Elements41
The Touch Panel42
Menu "Address42
Menu "General43
Menu „Manual44
Menu „Automatic46
Menu „Data Block47
Menu „Tool Table50
Menu „Pressure Value53
Menu „Error54
Start up the Machine55
Checks before Start up the Machine57
Start up the Machine58
Reference Drive of the Machine59
Checks after the First Start up60
Examination of the Safety Devices61
Operation (Setting-Up and Production)62
Setting-Up and Adjusting of the Machine63
Setting up of the Bending Tools64
Mandrel Adjustment71
Adjustment of the Wiper die (Special Equipment)73
Clamping Pressure Adjustment76
Bending with the Machine77
Operating Modes77
Safety Area of the Outer Support78
Bending in Manual Operating Mode79
Bending in Automatic Operating Sequence89
Handling after Activating the Emergency Stop95
Measuring Tubes for Bending96
Trouble Shooting97
Possible Faults and Their Removal98
Poor Tube Quality98
Malfunction of the Machine99
Malfunctions of the Hydraulic100
Maintenance and Service104
Cleaning and Lubrication105
Lubrication Plan105
Lubricant108
Cleaning108
Maintenance of Hydraulic Plants109
Checking the Hydraulic Fluid Level109
Hydraulic Oil Change110
Ageing of the Hydraulic Fluid110
Suction Filter Cleaning111
Hydraulic Oil Filter Change111
Changes of the Hydraulic Hoses112
Hydraulic Oil113
Lubricant for Mandrel Lubrication Systems (Option)114
Service Informations115
Spare Part Service115
Putting out of Operation116
Temporary Putting out of Operation116
Final Putting out of Operation117
Appendix118
Appendix A - Maintenance- and Serviceplan118
Serviceplan120
Instruction to Put in the Battery (SPS - Control)121
Appendix B - Circuit Diagrams123
Hydraulic Circuit Diagram123
Electric Circuit Diagram124

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