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Wacker Neuson
Heater
E3000
Wacker Neuson E3000 User Manual
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wc_tx001952gb.fm
204
Schematics
E 3000
TS1
Thermal switch 1 (snap disc)
HTR1
Heater (fuel prewarme
r)
CAD
Cad cell
LOW LEVEL
OVERRIDE
MOMENT
ARY
Low-level shut-down device
momentary overrid
e ON/OFF s
witch.
E-STOP
Emergency stop switch
K4
Relay
coil (K4)
K4
Relay norma
lly closed contacts (K4)
K4
Relay norma
lly open contacts (K1)
FU4
Fuse 4
FU5
Fuse 5
BURNER
CONTROLLER
Burner Controller
Symbol
Ref
Des
cription
E-STOP
K4
K4
95
96
K4
JJN-50
FU4
FU5
JJN-50
C+
C
A+
V
BM
IG
L2
TT
L1
203
205
Table of Contents
Default Chapter
3
Foreword
3
Table of Contents
7
1 Safety Information
11
Signal Words Used in this Manual
11
Machine Description and Intended Use
12
Safety Guidelines for Operating the Machine
13
Safety Guidelines for Lifting the Machine
14
Safety Guidelines for Operating Combustion Burners
15
Safety Guidelines for Operating Gensets
16
Service Safety
18
Safety Guidelines for Towing the Machine
20
Reporting Safety Defects
21
2 Labels
22
Label Locations
22
Label Meanings
24
3 Lifting and Transporting
30
Lifting the Machine
30
Preparing the Machine for Transport on a Truck or Trailer
31
Transporting the Machine on a Truck or Trailer
32
Before Towing Checklist
34
Towing the Machine
35
Testing the Breakaway System (Electric Brakes)
36
Hazardous Materials Placards
38
4 Operation
40
External Components
40
Internal Components
41
Rear Components
42
Pumps, Gauges, and Valves
43
Control Panel
44
Control Panel Components
45
Genset Control Panel
46
Preparing the Machine for First Use
47
Breaking in the Genset
47
General Sequence of Operation
48
Checking the HTF Level
49
Recommended Fuel
50
Refueling the Machine
51
Positioning the Machine
52
Pre-Starting Checks
54
Connecting Power to the Machine
57
Starting and Stopping the Generator
58
Applying Power to the Machine
59
Preheating the HTF
60
Initiating HTF Flow
61
Setting the Operating Temperature
62
Unwinding and Positioning the Hoses
63
Hose Spacing Guidelines
64
Monitoring the Operating Parameters
65
Rewinding the Hoses
66
Shutting down and Packing up the Machine
68
Resetting a Low HTF Fault
69
Quick-Connect Coupling Usage and Care
72
Operating States of the Beckett Burner Controller
73
5 Accessories
78
Available Accessories
78
Expanding the Surface Heating Capacity
79
Expanded Operation Using One HHS 3002 and One DPP
80
Expanded Operation Using Two HHS 3002 and Two DPP
82
Mounting and Connecting the Auxiliary Pump Panel
85
Using Heat Exchangers to Heat Air
87
Connecting Six HX 50 Heat Exchangers
88
Connecting Five HX 50 Heat Exchangers
90
Connecting Four HX 50 Heat Exchangers
92
Connecting Three HX 50 Heat Exchangers
94
Connecting Two HX 50 Heat Exchangers
96
Connecting One HX 50 Heat Exchanger
98
Connecting Three HX 100 Heat Exchangers
100
Connecting Two HX 100 Heat Exchangers
102
Connecting One HX 100 Heat Exchanger
104
Connecting Two HX 200 Heat Exchangers
106
Connecting One HX 200 Heat Exchanger
108
6 Burner Setup-Oil
109
Factory Settings
109
Setting up the Burner
109
Setting/Checking the Electrodes
112
Replacing the Burner Nozzle
114
Setting the "Z" Distance
116
Adjusting the Air Settings
118
Adjusting the Fuel Pressure
119
7 Burner Setup-Gas
120
Factory Settings
120
Restrictions for Connecting the Gas Supply
121
Setting up the Burner
122
Removing and Installing the Combustion Head
124
Adjusting the Ionization Probe and the Electrode
126
Changing the Burner Diaphragm
127
Checking and Adjusting the Air Damper (Gate) Setting
128
Adjusting the Combustion Head
129
Checking the Supply Gas Pressure
130
Checking and Adjusting the Burner Gas Pressure
132
8 Maintenance
134
Periodic Maintenance Schedule
134
Inspecting the HTF System and the Fuel System
135
Repairing a Hose
136
Inspecting the Electrical Components
138
Filling the HTF Reservoir
140
Cleaning the HTF Strainer
142
Replacing the Fuel Filter
144
Lubricating the Hose Reel System
145
Cleaning the Turbulators and the Exhaust Ducting
146
Inspecting/Replacing the Rope Gasket
148
Removing the Oil Burner
149
Installing the Burner
150
Storing the Machine
151
Storing the Genset
152
Preparing the Machine for Seasonal Operation
153
Connecting and Maintaining the Battery
154
9 Genset Maintenance
155
Periodic Maintenance Schedule
155
Checking the Engine Oil
156
Changing the Engine Oil and Oil Filter
157
Checking the Engine Coolant Level
159
Replacing the Air Filter Element
160
Replacing Engine Fuel Filter
161
Changing Engine Coolant
163
Genset Shut-Down Codes
165
10 Troubleshooting
169
Troubleshooting the Machine
169
Troubleshooting the Oil Burner
171
Troubleshooting the Gas Burner
172
11 Technical Data
173
Machine
173
Trailer
174
Dimensions
174
MSDS: Dowfrost™ HD 50
175
Fuji Temperature Controller
183
Tire Safety Information
187
12 Schematics
200
Composite Schematic-Machine with Oil Burner
200
Composite Schematic-Machine with Gas Burner
201
Electrical Schematic Components
202
Circulation System Circuit
205
Rewind System Circuit
206
Gas Train Schematic
207
Generator
208
Trailer Plug - Wiring Diagram
209
Trailer Junction Box - Wiring Diagram
210
12.10 Trailer Lights and Brakes - Wiring Diagram
211
12.11 Trailer Lights and Brakes - Components
212
4
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Wacker Neuson E3000 Specifications
General
Brand
Wacker Neuson
Model
E3000
Category
Heater
Language
English
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