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IRB 360/3
ABB IRB 360/3 User Manual
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7 Referenc
e information
7.9. Oil
and Grease
specifi
cation
3HAC03000
5-001 Revi
sion: -
200
© Copyright 200
6 ABB. All rights res
erved.
Grease in
robot
xx070000
0725
Pos.
For:
Ty
p
e
Sp
are p
art no.
Amount
E
T
elescopi
c shaf
t
WDS
Food accepted
FM 222
3HAC029132-0
01
F
Sp
r
i
n
g
U
n
i
t
s
Food accepted FM 222
3HAC0291
32-001
Continued
Continues on next
page
201
203
Table of Contents
Default Chapter
5
Table of Contents
5
Overview
9
Product Documentation, M2004
11
How to Read the Product Manual
13
1 Safety
15
Introduction
15
General Safety Information
16
Safety in the Robot System
16
Safety Risks
17
Safety Risks During Installation and Service Work on Robot
17
Safety Risks Related to Tools/Workpieces
19
Safety Risks Related to Pneumatic/Hydraulic Systems
20
Safety Risks During Operational Disturbances
21
Risks Associated with Live Electric Parts
22
Safety Related Instructions
23
Safety Signals, General
23
DANGER - Moving Robots Are Potentially Lethal
25
DANGER - First Test Run May Cause Injury or Damage
26
WARNING - the Unit Is Sensitive to ESD
27
WARNING - Safety Risks During Work with Gearbox Oil
29
2 Installation and Commissioning
31
Introduction
31
Structure Manipulator
32
Unpacking
33
Weight Specifications
33
Transport
34
Pre-Installation Procedure
35
Assemble the Robot IRB360
38
Assemble the Robot IRB360
39
Working Range and Type of Motion
40
On-Site Installation
42
Lifting Robot with Fork Lift
42
Note
42
Lifting Robot with Roundslings
43
Amount of Required Space
45
Orienting and Securing the Robot Cage
46
Orienting and Securing the Robot Cage on Page
47
Pre-Installation Procedure
47
Orienting and Securing the Robot
48
Orienting and Securing the Robot on Page
48
Manually Releasing the Brakes
52
Fitting Equipment on Robot
55
Loads
60
Installation of Options
61
Installation of (Optional) Safety Lamp
61
Installation of (Optional) Customer Connections IRB 360
63
Installation of Vacuum System (Optional)
66
Electrical Connections
69
Connections
69
Connecting the Controller to the Manipulator
70
Manipulator Cables IRB360
72
3 Maintenance
75
Overview
75
Introduction
75
Regular Maintenance
76
Maintenance Schedule and Component Life
77
Maintenance Schedule IRB 360
77
Inspection Activities
78
Telescopic Shaft, Axis 4, Standard
78
Telescopic Shaft, Wash Down, Axis 4
80
Telescopic Shaft, Stainless, Axis 4
82
Vacuum System (Optional)
84
Bar System
86
Joint Balls
88
Upper Arms
89
Hoses
91
Spring Units
93
Movable Plate with Swivel
95
Replacement/Changing Activities
97
Changing the Battery in the Measuring System
97
Lubrication Activities
100
Gearboxes, Axes 1- 4
100
Cleaning Activities
107
Cleaning of Robot Standard and Wash down
107
4 Repair
111
Introduction
111
General Procedures
112
Mounting Instructions for Bearings
112
Mounting Instructions for Seals
114
Screw Joints
116
Complete Robot
118
Replacement of Base Cover Gasket
118
Replacement of Serial Measurement Board Unit
120
Replacement of Parallel Arms
122
Replacement of Upper Arm
126
Replacement of Bearing Rings
129
Replacement of Movable Plate
132
Replacement of Telescopic Shaft
135
Replacement of Universal Joint
138
Replacement of Joint Balls
140
Replacement of Gearbox Unit 1- 3
143
Replacement of Gearbox Unit 4
146
Replacement of Motor Axis 1-3
148
Replacement of Motor Axis 4
152
Replacement of Labels
155
Replacing of Calibration Marks
158
Vacuum System
160
Replacement of Vacuum Hoses
160
Draining of Water Separation Filter
162
Replacement of Ejector Unit
164
Cable Harness
167
Replacement of Cable Harness
167
Replacement of Brake Release Button
169
5 Calibration Information
173
Introduction
173
Calibration Methods
174
Calibration Movement Directions for All Axes
175
Calibration Scales and Correct Axis Position
176
Calibration IRB 360 Axis 1-3
177
Calibration IRB 360 Axis 4
181
Fine Calibration Procedure on Flexpendant
183
Updating Revolution Counters
184
Serial Measurement Board Memory
186
Checking the Calibration Position
189
6 Decommissioning
191
Introduction
191
Environmental Information
192
7 Reference Information
193
Document References
193
Introduction
194
Applicable Safety Standards
195
Unit Conversion
196
Weight Specifications
197
Standard Toolkit
198
Special Tools
199
Lifting Equipment and Lifting Instructions
200
Oil and Grease Specification
201
8 Spare Parts and Exploded Views
205
Spare Parts in Robot Base
205
Spare Parts, Gear Units Axis 1- 3
205
Spare Parts, Gear Unit Axis 4
207
Spare Parts, Transmission Cover
209
Spare Parts - Cable Harness
211
Spare Parts, SMB Unit
215
Spare Parts in the Base
216
Spare Parts, Brake Release Button
218
Spare Parts Arm System
220
Spare Parts - Upper Arm, IRB 360
220
Spare Parts, Telescopic Shafts
222
Spare Parts - Parallell Arm System, IRB 360
224
Spare Parts, Movable Plate
225
Spare Parts, Customer Options
227
Spare Parts, Ejector Unit
227
Spare Parts - Customer Options Signal Lamp IRB 360
228
9 Circuit Diagram
231
COPYRIGHT Page
232
Title Page
232
Revision Note Legend
235
Connection Point Location
237
Serial Measuring Board
238
Motor Axis
239
Feed-Back Axis
241
OPTION: Ejector Unit
243
APPROVED Document no
243
Location: + Manipulator Sublocation
243
Rev. Ind
243
4
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ABB IRB 360/3 Specifications
General
Brand
ABB
Model
IRB 360/3
Category
Robotics
Language
English
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