3 Maintenance
3.2.2. Maintenance schedule
3HAC026876-001 Revision: F118
© Copyright 2007-2010 ABB. All rights reserved.
Activities and intervals, Foundry Prime
The table below specifies the required maintenance activities and intervals for Foundry
Prime.
Maintenance
activity
Equipment Interval Detailed in section
Inspection Cable harness Every:
• 6 months
Inspection, cable harness
on page 142
Inspection Air hoses Every:
• 6 months
Inspection of air hoses
(Foundry Prime) on page
147
Inspection Balancing device Every:
• 6 months
• Inspection,
balancing device
on page 137
Inspection Information labels Every:
• 12 months
• Inspection,
information labels
on page 149
Inspection Dampers Every:
• 12 months
• Inspection, damper
axes 2-5 on page
157
Inspection Surface treatment Every:
• 6 months
5)
Inspection of surface
treatment (Foundry Prime)
on page 148
Inspection Mechanical stop, axis 1 Every:
• 12 months
• Inspection,
mechanical stop
pin, axis 1 on page
152
Analysis Oil gearbox axis 6 Every:
• 3,000h or 6
months
2)
Inspection, oil level
gearbox axis 6 on page
132
Changing Axis 1 gearbox, oil:
Kyodo Yushi TMO 150
Every:
• 6,000 hours
Oil change, gearbox axis 1
on page 165
Changing Axis 2 gearbox, oil:
Kyodo Yushi TMO 150
Every:
• 6,000 hours
Oil change, gearbox axis 2
on page 168
Changing Axis 3 gearbox, oil:
Kyodo Yushi TMO 150
Every:
• 6,000 hours
Oil change, gearbox, axis
3 on page 171
Changing Axis 4 gearbox oil:
Mobilgear 600 XP320
Every:
• 12,000 hours
Oil change, gearbox, axis
4 on page 174
Changing Axis 5 gearbox oil:
Mobilgear 600 XP320
Every:
• 12,000 hours
Oil change, gearbox, axis
5 on page 177
Changing Axis 6 gearbox, oil:
Kyodo Yushi TMO 150
Every:
• 3,000 hours
or 6 months
1)
Oil change, gearbox axis 6
on page 180
Replacement SMB Battery pack Battery low alert
3)
• Replacement of
SMB battery on
page 183
Overhaul Robot 40,000 hours Expected component life
on page 120
Overhaul Axis 6 gearbox Every:
• 24 months
4)
Replacement of gearbox,
axis 6 on page 382
Continued
Continues on next page
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