Table of contents
9Overview of this manual ...................................................................................................................
11Product documentation ....................................................................................................................
131 Safety
131.1 Safety information .............................................................................................
131.1.1 Limitation of liability .................................................................................
141.1.2 Safety data .............................................................................................
151.1.3 Requirements on personnel ......................................................................
161.2 Safety signals and symbols .................................................................................
161.2.1 Safety signals in the manual ......................................................................
181.2.2 Safety symbols on controller labels ............................................................
201.3 Robot stopping functions ....................................................................................
201.3.1 Protective stop and emergency stop ...........................................................
221.3.2 About emergency stop .............................................................................
231.3.3 Enabling device and hold-to-run functionality ...............................................
241.4 Robot operating modes ......................................................................................
241.4.1 About the manual mode ...........................................................................
261.4.2 About the automatic mode ........................................................................
271.5 Safety during installation and commissioning .........................................................
301.6 Safety during operation ......................................................................................
311.7 Safety during maintenance and repair ...................................................................
321.8 Safety during troubleshooting ..............................................................................
331.9 Decommissioning ..............................................................................................
352 Controller description
352.1 OmniCore V250XT .............................................................................................
362.2 Technical data for OmniCore V250XT controller ......................................................
412.3 Safety functions and safety related data for OmniCore V250XT ..................................
432.4 The unit is sensitive to ESD .................................................................................
452.5 Handling of FlexPendant ....................................................................................
462.6 Network security ...............................................................................................
472.7 Open source and 3rd party components in RobotWare .............................................
482.8 ABB Ability .......................................................................................................
513 Installation and commissioning
513.1 Introduction to installation and commissioning .......................................................
523.2 Installation activities ..........................................................................................
533.3 Transporting and handling ..................................................................................
533.3.1 Lifting the controller cabinet ......................................................................
543.3.2 Unpacking .............................................................................................
553.3.3 Storing ..................................................................................................
563.4 On-site installation ............................................................................................
563.4.1 Required installation space .......................................................................
583.4.2 Securing and stacking the controller ...........................................................
593.4.3 Mounting the FlexPendant holder ...............................................................
653.5 Electrical connections ........................................................................................
653.5.1 Connectors on the OmniCore V250XT controller ...........................................
673.5.2 Connecting cables to the controller .............................................................
743.5.3 Connecting the manipulator to the controller ................................................
753.5.4 Fitting the connector for incoming mains .....................................................
773.5.5 Connecting incoming mains and protective earth to the controller ....................
803.5.6 Detaching and attaching a FlexPendant .......................................................
843.5.7 Ethernet networks on OmniCore ................................................................
923.5.8 Descriptions for connectors ......................................................................
1053.5.9 Configuring robot stopping functions ..........................................................
1093.5.10 Programmable stop functions ....................................................................
Product manual - OmniCore V250XT 5
3HAC073447-001 Revision: B
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Table of contents