2985.2.16 Replacing the air filter ..............................................................................
3025.2.17 Replacing the break resistor bleeder ...........................................................
3065.3 Replacing parts on the front panel and door ...........................................................
3065.3.1 Replacing the manipulator signal connector (SMB) ........................................
3095.3.2 Replacing the motor connector ..................................................................
3105.3.2.1 Replacing the motor connector ......................................................
3145.3.3 Replacing the HMI signal (FlexPendant) connector ........................................
3205.3.4 Replacing the cable grommet assembly ......................................................
3295.3.5 Replacing the Ethernet outlet connector with cable ........................................
3335.3.6 Replacing the LED indicator ......................................................................
3375.4 Replacing parts on the FlexPendant .....................................................................
3375.4.1 Replacing the power cable and power cable cover ........................................
3415.4.2 Replacing the joystick protection ................................................................
3445.4.3 Replacing the fasten strip .........................................................................
3456 Decommissioning
3456.1 Introduction ......................................................................................................
3466.2 Environmental information ..................................................................................
3497 Troubleshooting
3497.1 Introduction to troubleshooting ............................................................................
3517.2 Troubleshooting fault symptoms ..........................................................................
3527.2.1 No LEDs are lit on the controller .................................................................
3567.2.2 Start-up failure ........................................................................................
3607.2.3 System update failure ..............................................................................
3617.2.4 Problem releasing the robot brakes ............................................................
3647.2.5 Problem starting or connecting the FlexPendant ...........................................
3687.2.6 Problem using the joystick ........................................................................
3697.2.7 Controller fails to start ..............................................................................
3707.2.8 Reflashing firmware failure ........................................................................
3717.2.9 Inconsistent path accuracy .......................................................................
3737.2.10 Controller is overheated ...........................................................................
3747.3 Troubleshooting units ........................................................................................
3747.3.1 Troubleshooting LEDs in the controller ........................................................
3757.3.2 Troubleshooting the FlexPendant ...............................................................
3767.3.3 Troubleshooting the drive unit ...................................................................
3827.3.4 Troubleshooting the power unit ..................................................................
3897.3.5 Troubleshooting fieldbuses and I/O ............................................................
3907.3.6 Troubleshooting the connected services gateway .........................................
3967.3.7 Troubleshooting the Ethernet switch ...........................................................
3987.3.8 Troubleshooting the main computer ............................................................
4017.3.9 Troubleshooting the process power supply ..................................................
4037.3.10 Troubleshooting the power supply, ODVA ....................................................
4057.3.11 Troubleshooting the robot signal exchange proxy .........................................
4118 Reference information
4118.1 Introduction ......................................................................................................
4128.2 Applicable standards .........................................................................................
4138.3 Unit conversion .................................................................................................
4148.4 Standard toolkit for controller ..............................................................................
4158.5 Screw joints .....................................................................................................
4168.6 Weight specifications .........................................................................................
4178.7 Lifting accessories and lifting instructions ..............................................................
4199 Spare parts
4209.1 Controller parts .................................................................................................
4219.1.1 Controller system parts ............................................................................
4269.1.2 Mains connection parts ............................................................................
Product manual - OmniCore V250XT 7
3HAC073447-001 Revision: B
© Copyright 2020-2022 ABB. All rights reserved.
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