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ABB SCK User Manual
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12
Operating
instructio
n S
CK Gas S
ampling S
yst
em
OI/SCK
-
EN Rev
. E
The
f
ollo
win
g tabl
e sum
s up o
th
er
prod
u
ct versio
n
s. Th
ese are no
t, howev
er,
co
ded i
n t
he pro
duct
num
ber
.
Cha
racte
risti
c
Versions
Retract
or, specia
l l
ength
(sp
ecial)
leng
th of r
etra
ctor
acc
ordi
ng t
o
cus
-
tomer r
equ
irem
ent
Stur
dy c
on
tr
ol un
it
present/
n
ot pres
ent
Wire la
bel
ing
present/
n
ot pres
ent
Circui
t brea
ke
rs, 2
-
pole
present/
n
ot pres
ent
Resid
ua
l current circu
it
break
er for e
nti
re system
present/
n
ot pres
ent
Cable labe
ling
present/
n
ot pres
ent
Eng
raved
namep
lat
es
present/
n
ot pres
ent
Addit
io
nal
na
mepla
te
s
(
engrav
ed)
No
. 1 / 2
/ 3 / 4 /
5
Orien
tatio
n
of p
rob
e S
Sam
plin
g ho
les
to
the
right
/ to
the l
eft
Addit
iona
l ve
rs
ions
11
13
Table of Contents
Default Chapter
2
Table of Contents
2
Chapter 1 General
5
About These Operating Instructions
6
Safety Instructions in this Document
8
System Identification
10
Service
13
Chapter 2 Description of the Sampling System
15
Technical Data
16
Intended Conditions of Use
17
Structure and Function
18
Mode of Functioning and Operating Modes
19
Process Monitoring
20
Controls and Displays
22
Probe Retractor
24
Gas Sampling Probe H
26
Gas Sampling Probe 60S
28
Cooling Module
30
Transformer
32
Compressed-Air Tank and Pneumatic System
33
Chapter 3 Description of Control System
35
Structure and Function of the Control System
36
User Interface: Operation Screen
38
User Interface: Trend Screen
40
User Interface: Message Screen
42
User Interface: Parameter Screen
44
Error Message Display
45
Error Message Display
46
Access Permissions
47
Default Operating Parameter Settings
48
Optimizing Operating Parameters
51
Chapter 4 Safety
53
Basic Safety Rules
54
Overview of Dangers
57
Protective Installations
59
Warning Signs on the System
63
Requirements to be Met by Personnel, Work Places
65
Personal Safety Equipment
67
Safety Measures: Transport and Unpacking
68
Safety Measures: Installation
69
Safety Measures: Start-Up
72
Safety Measures: Operation
76
Safety Measures: Maintenance and Troubleshooting
80
Chapter 5 Transport and Unpacking
85
General Transport Information
86
Transport the System in the Company
89
Unpacking the System
91
Scope of Delivery
92
Chapter 6 Installation
93
Overview: Installation
94
Checking Site Conditions
95
Installing the Probe Retractor
97
Installing the Control Cabinet
100
Installing the Compressed-Air Supply
101
Installing the Cooling Module
103
Installing the Cooling Water Circuit
104
Connecting the Sample Gas Line to the Retractor
105
Connecting Internal Electric Cables
106
Connecting External Electric Cables
108
Chapter 7 Start-Up
111
Overview: Start-Up
112
Installation Check
113
Preparing the Cooling-Water Circuit
114
Preparing the Compressed-Air Supply
116
Activation
118
After Switching On: Working on the Cooling Module
121
Checking the Pneumatic System
123
Starting Frequency Converter and Adapting Control Parameters
124
Checking/Correcting Operating Parameters
126
Checks to Perform When Using Probe H
127
Inserting the Probe and Switching to Automatic Mode
130
Chapter 8 Operation
135
Safety Regulations for Operation
136
Monitoring Automatic Mode
139
Checking General Condition
141
Cleaning Gas Sampling Probe H
143
Cleaning Gas Sampling Probe 60S
145
Using the EMERGENCY-STOP Switch
147
Chapter 9 Maintenance
149
Maintenance Plan
150
Equipment Layout Plan
154
Acquiring Spare Parts and Wear Parts
157
Safety Regulations for Maintenance Work
158
Operating the Service Switch
161
Checking the Condition of the System, Cleaning the System
163
Evaluating Trend Displays
166
Checking the Residual Current Circuit Breaker
167
Checking Protective Installations
169
Checking for Leaks
173
Gas Sampling Probe H: Removing Incrustations
176
Gas Sampling Probe H: Replacing the Intake Filter
178
Gas Sampling Probe H: Replacing Membrane Pump Membranes
181
Gas Sampling Probe 60S: Removing Incrustations
184
Gas Sampling Probe 60S: Cleaning or Replacing the Outlet Filter
186
Gas Sampling Probe 60S: Replacing the Seal Set
189
Probe Retractor: Checking Filter/Pressure Control Combination
191
Probe Retractor: Checking and Replacing the Filter Muffler
193
Probe Retractor: Checking and Topping up the Oiler
195
Probe Retractor: Checking and Tightening the Drive Chain
198
Probe Retractor: Checking And, if Necessary, Adjusting the Position of the Probe
200
Probe Retractor: Checking And, if Necessary, Adjusting the Position Indicator (Probe End Position)
204
Probe Retractor: Checking the Bellows
207
Cooling Module: Vent the Cooling-Water Circuit
208
Cooling Module: Checking and Topping up Cooling Water
210
Pneumatic System: Replacing the Compressed-Air Filter
213
Chapter 10 Errors
215
Errors and Irregularities
216
Touchscreen Error Displays
218
Handling Error Messages
223
Chapter 11 Shutting Down, Storing, Putting Back into Operation, Disposal
225
Shutting down the System
226
Disassembling the System
229
Storing the System
232
Putting the System Back into Operation
233
Disposing of the System
234
Chapter 12 Appendix
235
Pneumatic/Hydraulic Interface Plan
236
Electrical Connection Plan
238
Transformer Connection Plan
240
Index
241
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ABB SCK Specifications
General
Brand
ABB
Model
SCK
Category
Industrial Equipment
Language
English
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