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adept technology Cobra s600 - User Manual

adept technology Cobra s600
152 pages
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Adept Cobra
s600/s800 Robot
User’s Guide

Table of Contents

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adept technology Cobra s600 Specifications

General IconGeneral
TypeSCARA Robot
Number of axes4
Reach600 mm
Axes4
ControllerSmartController EX
MountingTable
Power Requirements100–240 VAC, 50–60 Hz, Single Phase

Summary

Introduction to Adept Cobra Robots

Adept Cobra s600;s800 Robot Product Description

Details the Adept Cobra s600 and s800 SCARA robots, their components, and control system.

Adept SmartAmp AIB and SmartController

Describes the SmartAmp AIB amplifier and SmartController for motion and vision control.

SmartController CX and sDIO Module

Details the SmartController CX capabilities and the sDIO module for digital I/O.

Installation Overview and Support Resources

Summarizes installation, manufacturer declarations, and help resources.

Safety Guidelines for Adept Robots

Understanding Alert Notations

Explains the different levels of alert notation (DANGER, WARNING, CAUTION, NOTE) used in the manual.

Robot Warning Labels

Illustrates the location and meaning of warning labels found on the robot.

Precautions and Safeguards

Outlines essential precautions, required safeguards, and relevant safety standards.

Safety Barriers and Emergency Procedures

Covers safety barriers, panel location, pinch points, and emergency movement.

Additional Safety Information and Risk Assessment

Lists sources for safety standards and discusses risk assessment factors.

Risk Assessment: Exposure and Avoidance

Details personnel exposure, injury severity, and avoidance measures within the work envelope.

Speed Control and System Safety Standards

Explains slow speed control, system behavior categories, and EU safety directives.

Robot Intended Use and Modifications

Specifies intended applications, prohibited uses, and guidelines for robot modifications.

Transport Safety and Additional Equipment

Covers safe transport, sound emissions, and safety for additional equipment.

Working Areas and Personnel Qualifications

Defines working areas for robot operation and qualification requirements for personnel.

Operator Safety Equipment and Maintenance Safety

Details safety equipment for operators and safety aspects during maintenance.

Installation Risks and Emergency Actions

Covers risks from incorrect installation/operation and actions for emergencies.

Robot Installation Procedures

Transport and Storage Guidelines

Specifies environmental conditions and procedures for robot transport and storage.

Equipment Unpacking and Repacking

Details procedures for unpacking, inspecting, and repacking robot equipment.

Environmental and Facility Requirements

Lists operating environment requirements for Adept robot system installation.

Robot Mounting Procedures

Provides guidelines for mounting the robot, including surface preparation and procedure.

Robot Interface Panel Connector Descriptions

Details the purpose and function of connectors on the robot's interface panel.

System Installation and Configuration

System Cable Diagram

Illustrates the overall system cable connections for Adept Cobra robots.

Cable and Parts List

Lists required cables and parts for system installation, including part numbers.

SmartController Installation Steps

Summarizes the main steps for installing the Adept SmartController and Front Panel.

Robot Power and Data Cable Connections

Details connecting robot power (24 VDC, 200-240 VAC) and data cables.

24 VDC Power Cable Creation and Installation

Provides details and procedures for creating and installing the 24 VDC power cable.

AC Power Connection Procedures

Details AC power specifications, diagrams, and connection procedures.

Facility Overvoltage Protection

Explains how to protect the robot from overvoltages and voltage spikes.

AC Power Diagrams and Connector Details

Illustrates AC power diagrams and provides details for the AC mating connector.

AC Power Cable Creation and Installation

Provides steps for creating and installing the 200-240 VAC power cable.

Adept Robot System Grounding

Provides recommendations for grounding the robot system and mounted equipment.

Installing User-Supplied Safety Equipment

Outlines the user's responsibility for installing safety barriers and related devices.

System Operation and Status Indicators

Robot Status LED and Panel Indicators

Explains the meaning of robot status LED indicators and panel displays.

Status Panel Fault Code Definitions

Describes how the status panel displays alpha-numeric codes for robot faults.

Using the Brake Release Button

Explains the robot's braking system and the function of the brake release button.

Connecting Digital I;O to the System

Describes methods for connecting digital I/O to the robot system.

XIO Connector for Digital I;O

Explains using the XIO connector for digital I/O, including pin assignments.

Optional I;O Products and Specifications

Lists optional I/O products and provides specifications for XIO inputs/outputs.

System Commissioning and Startup Procedures

Guides through system commissioning, startup, safety checks, and verification.

Learning Robot Programming

Guides on learning robot programming using V+ operating system and utility programs.

Robot Maintenance Procedures

Field-Replaceable Parts and Maintenance Schedule

Identifies field-replaceable parts and outlines the periodic maintenance schedule.

Checking Safety Systems

Details monthly tests for E-Stop buttons, enabling switches, and barrier interlocks.

Mounting Bolt Checks and Harmonic Drive Inspection

Covers checking mounting bolts and inspecting the harmonic drive for oil leaks.

Lubrication Procedure for Joint 3 Ball Screw

Provides steps for lubricating the Joint 3 ball screw, including cover removal.

SmartAmp AIB Chassis Replacement

Details procedures for removing and installing the SmartAmp AIB chassis.

Encoder Battery Replacement

Details the procedure and timing for replacing the encoder backup battery.

Optional Equipment Installation

Installing End-Effectors

Explains how to attach end-effectors or tooling to the robot's tool flange.

Tool Flange Removal and Installation

Provides procedures for removing and reinstalling the tool flange to maintain calibration.

User Connections on the Robot

Describes user air lines and electrical connections on the robot's Joint 1 and outer link.

Internal User Connectors Overview

Describes internal connectors like OP3/4, EOAPWR, ESTOP, and SOLND.

SOLND and OP3;4 Connector Details

Details the SOLND and OP3/4 connector pinouts for solenoid kits and other devices.

EOAPWR Connector and Output Specifications

Describes the EOAPWR connector and provides output specifications.

ESTOP Connector and Breakaway Function

Details the ESTOP connector and procedure to enable the Breakaway E-Stop.

Mounting Locations for External Equipment

Identifies locations on the robot arm for mounting external equipment.

Installing the Robot Solenoid Kit

Provides the procedure for mounting the 24 V Robot Solenoid option.

Robot Camera Bracket Kit Installation

Details the components and procedure for installing a robot camera bracket kit.

DeviceNet Communication Link

Explains DeviceNet as a communication link for industrial I/O devices.

Mating Cable Vendors and Connector Pinouts

Lists vendors for DeviceNet cables and provides connector pinout details.

Installing Adjustable Hardstops

Describes the adjustable hardstop kit for limiting work envelope and its installation.

Joint 1 and Joint 2 Hardstop Configuration

Details installation and softstop modification for Joint 1 and Joint 2 hardstops.

Technical Specifications

Dimension Drawings for Cobra Robots

Provides dimension drawings for Adept Cobra s600 and s800 robots.

Robot Internal Connections and XSLV Connector

Illustrates internal connections and details the XSLV connector pinout.

Adept Cobra Robot Performance Specifications

Lists detailed performance specifications for the Adept Cobra s600 and s800 robots.

Cleanroom Robot Options

Cobra s600;s800 Cleanroom Option Details

Describes the Cleanroom Option, its features, and particulate cleanliness limits.

Cleanroom Robot Connections and Requirements

Details connections and requirements for vacuum and compressed air sources.

Exclusions, Incompatibilities, and Maintenance

Discusses exclusions, incompatibilities, and bellows replacement for cleanroom robots.

IP-65 Robot Option

Cobra s800 IP-65 Classification

Explains the IP-65 classification for dust and water protection for the Cobra s800 robot.

Installing the Cable Seal Assembly

Details the cable seal assembly identification and installation procedure.

Robot Outer Link Cover Removal and Replacement

Provides procedures for removing and replacing the robot's outer link cover.

Customer Requirements for IP-65 Protection

Outlines customer responsibilities for sealing the tool flange and pressurizing the robot.

User Connectors and Maintenance for IP-65 Robots

Describes user connectors and maintenance procedures for IP-65 robots.

IP-65 Bellows Replacement Procedure

Provides steps for replacing bellows on the IP-65 robot.

Cable Seal Assembly Dimension Drawing

Provides dimension drawings for the cable seal assembly.

Dual Robot Systems Configuration

Dual Robot System Installation Overview

Instructions for mounting and cabling dual Adept Cobra robot systems.

Dual Robot System Configuration Steps

Details the steps for configuring a dual robot system, including software setup.

Connecting Digital I;O in Dual Robot Systems

Explains connecting digital I/O to a dual robot system and default configurations.

Digital I;O Block Configuration Details

Details I/O block configurations for dual robots, including XIO, IO Blox, and sDIO.

Configuring I;O Using CONFIG_C Utility

Explains how to use CONFIG_C utility for I/O configuration in dual robot systems.

System Startup Procedure for Dual Robots

Steps to verify installation and configuration before starting the dual robot system.

Dual Robot Operation and Programming

Guides on operating dual robots with pendants and V+ programming.

Emergency Stop Circuit Functionality

Explains how the E-Stop circuit affects both robots simultaneously in a dual system.

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