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Advanced Instruments OsmoPRO Service Manual
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The OsmoPRO
®
Micro-Osmometer Service Manual
Overview
Figure 1
Front V
iew
21
Printer
T
ouchscreen
Display
T
urntable
Proximity
Sensor
Evaporation
Cover
Center Knob
and T
urntable
Locking
Screw
USB Port
Barcode
Scanner
20
22
Table of Contents
Default Chapter
5
Table of Contents
5
1 Introduction
7
Specifications
9
Power Requirement
9
Known Limitations
10
General Description and Purpose
11
Service Assistance
11
Safety / Regulatory Information
12
Symbol Conventions
12
General Cautions
12
Service & Maintenance
13
Cautions
13
Service & Maintenance Cautions
14
Hazardous Material Cautions
14
Regulatory Notices
14
Symbol Conventions
14
FCC Requirements
14
2 General Overview
19
Front View
21
Rear View
22
Osmopro Mechanical Description
23
Bar Code Scanner Port
25
Omsopro Electrical Description
25
Thermal Printer Port
25
7” Color/Touch LCD Screen
26
Display PCB (112021PC)
26
Osmometer Module Circuits
26
RS-232 Driver Circuits
26
Non-Volatile Memory
27
Osmopro Electrical Description
27
Real-Time Clock
27
Instrument Software Updates
29
System Update Procedure for Software/Firmware
29
Installing the Software Update on the Osmopro Instrument
31
Assistance Information
33
Main Screen Navigation
33
Powering-Up the Instrument
33
System Operation
33
Calibration
34
Legend Information
34
Performing a Calibration Test
34
Revisions History Tab
34
Canceling a Calibration Test
35
Diagnostic Functions
35
Motors
35
Barcode
36
Events
36
Filtering Event Records
36
Performing a Barcode Functionality Test
36
Conducting a Printer Test
37
Pixel Test
37
Printer
37
Solenoid
37
Design Changes
38
Replacement Parts
39
Supplies & Accessories
40
3 Maintenance
41
Daily Maintenance
43
Maintaining the Instrument
43
Routine Maintenance
43
Weekly Maintenance
43
Annual Maintenance
44
Instrument Exterior
44
Semi-Annual Maintenance
44
One Week or Longer
45
Overnight or Weekend
45
Shutdown and Storage
45
General Exterior Wipe down Procedure
46
Osmopro Osmometer Cleaning Procedure
46
Osmopro Preventive Maintenance Checklist
46
Preparations
46
4 Adjustments
47
Turntable Alignment
49
Sample Probe & Cooling Assembly Engagement
50
5 Troubleshooting
51
Introduction
53
Instrument Errors
54
Non-Fatal Errors
54
Types of Errors
54
Fatal Errors
54
General Usage Error Messages
56
Sample Test Error Troubleshooting Table
57
Calibration Error Test Table
58
Troubleshooting Table
59
6 Replacement Instructions
61
Barcode Scanner Replacement
63
General Disassembly
63
Tools Required
63
Block Motor Replacement
65
Block Probe Replacement
69
Block Probe Assembly
72
Control PCB Replacement
75
Control PCB Assembly
76
Fuse Replacement
77
General Disassembly Instructions
79
LCD Screen Mounting Assembly Replacement
83
Osmometer Module Replacement
85
Power Supply Replacement
89
Power Supply Assembly
90
Power Supply Assembly
92
Power Supply & Cooling Fan Replacement
93
Sample Cooling Assembly Replacement
95
Sample Cooling Assembly
98
Sample Probe Motor Replacement
101
System Exhaust Fan Replacement
107
Thermal Replacement Printer
109
Turntable Motor Replacement
111
Laboratory Information System (LIS) Interface
116
Configuring the LAN Connection
118
LIS Enabled
118
Lis/Lan
118
Setting up Omsopro LIS Communications
118
Automatic/Manual Transfer of Results
119
Changing the LIS/LAN Settings
119
Client/Server Mode
119
Settings Options
119
Schematics
120
Turntable Motor Assembly
122
Sample Probe Motor Assembly
122
System Exhaust Fan Assembly
122
Symbol Definitions
124
Product Disposal and Recycling
128
Service Log
132
Index
136
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Advanced Instruments OsmoPRO Specifications
General
Brand
Advanced Instruments
Model
OsmoPRO
Category
Measuring Instruments
Language
English
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