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Advanced Instruments OsmoPRO Service Manual

Advanced Instruments OsmoPRO
139 pages
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Table of Contents
1. Introduction
Specifications . . . . . . . . . . . . . . . . . .9 - 10
General Description and Purpose . . . . . .11
Service Assistance . . . . . . . . . . . . . . . . . .11
Safety/Regulatory Information . . . . . . . .12
Symbol Conventions . . . . . . . . . . . . . . . .12
General Cautions . . . . . . . . . . . . . . .12 - 13
Service & Maintenance Cautions . .13 - 14
Hazardous Material Cautions . . . . . . . . .14
Regulatory Notices . . . . . . . . . . . . . . . . .14
Symbol Conventions . . . . . . . . . . . . . . . .14
FCC Requirements . . . . . . . . . . . . .14 - 16
2. General Overview
Overview . . . . . . . . . . . . . . . . . . . .21 - 22
OsmoPRO Mechanical Description . . .23
OsmoPRO Electrical Description .25 - 27
Instrument Software Updates . . . . .29 - 31
System Operation . . . . . . . . . . . . . .33 - 34
Calibration . . . . . . . . . . . . . . . . . . . .34 - 35
Diagnostic Functions . . . . . . . . . . . .35 - 37
Design Changes . . . . . . . . . . . . . . . . . . .38
Replacement Parts . . . . . . . . . . . . . . . . .39
Supplies & Accessories . . . . . . . . . . . . .40
3. Maintenance
Routine Maintenance . . . . . . . . . . .43 - 44
Shutdown and Storage . . . . . . . . . . . . . .45
Preventive Maintenance Checklist . . . . .46
4. Adjustments
Turntable Alignment . . . . . . . . . . . . . . . .49
Sample Probe & Cooling Assembly
Engagement . . . . . . . . . . . . . . . . . . . . . .50
5. Troubleshooting
Introduction . . . . . . . . . . . . . . . . . . . . . . .53
Instrument Errors . . . . . . . . . . . . . .54 - 58
Troubleshooting Table . . . . . . . . . . .59 - 60
6. Replacement Instructions
Barcode Scanner . . . . . . . . .705005RPM
Block Motor Assembly . . . . .112102RPM
Block Probe Assembly . . . . . .112123RPM
Control PCB Assembly . . .112020PCRPM
Fuses . . . . . . . . . . . . . . . . . . . . .70011RPM
General Disassembly . . . . . . . . .112202PM
LCD Screen Mounting Assembly . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .112022RPM
Osmometer Module . . . . . . . .112046RPM
Power Supply Assembly . . . .707011RPM
Power Supply & Cooling Fan 112094RPM
Sample Cooling Assembly . . .112061RPM
Sample Probe Motor Assembly112104RPM
System Exhaust Fan Assembly 112108RPM
Thermal Printer . . . . . . . . . . .708029RPM
Turntable Motor Assembly . .112100RPM
Software - Firmware Upgrade
Kit - OsmoPRO . . . . . . . . . . . . . . . .112204
7. Laboratory Information System (LIS)
Interface
Setting Up LIS Communication
Configuring LAN Connection
Changing LIS/LAN Settings
Configuring Static IP Address
LIS Interface Specification
8. Schematics
112000SC OsmoPRO System
APPENDICES
A: Symbol Definitions
B: Product Disposal and Recycling
C: Service Log
Index
The OsmoPRO
®
Micro-Osmometer Service Manual
5

Table of Contents

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Advanced Instruments OsmoPRO Specifications

General IconGeneral
Measurement Range0 to 2000 mOsm/kg H2O
Sample TypeAqueous solutions
Sample Volume20 µL
Resolution1 mOsm/kg H2O
Storage Temperature0°C to 50°C
Power SupplyExternal power adapter
Power Requirements100-240V AC, 50/60Hz
Accuracy±2 mOsm/kg H2O
Measurement Time2 minutes
Operating Temperature15°C to 35°C
Data OutputUSB
DisplayTouchscreen

Summary

Introduction

Specifications

Details instrument specifications including sample type, volume, capacity, and performance criteria.

General Description and Purpose

Explains the OsmoPRO's function, measurement technique, and application areas.

Service Assistance

Provides contact information and procedures for obtaining technical support and service.

Safety and Regulatory Information

Covers essential safety precautions, warnings, and regulatory compliance details.

General Cautions

Lists general warnings and precautions for operating the instrument safely and correctly.

Service and Maintenance Cautions

Highlights specific safety warnings related to servicing and maintaining the instrument.

Hazardous Material Cautions

Details precautions for handling biohazardous materials and potential hazards.

Regulatory Notices

Outlines compliance with US, Canadian, and European regulatory standards.

FCC Requirements

Specifies compliance with FCC rules for digital devices and potential interference.

General Overview

Overview

Provides a visual introduction to the instrument's front view with labeled components.

OsmoPRO Mechanical Description

Describes the four major mechanical components of the OsmoPRO instrument.

OsmoPRO Electrical Description

Details the electrical architecture, including power supply, control PCB, and interfaces.

Instrument Software Updates

Explains the procedure for updating the instrument's software and firmware.

System Operation

Guides the user on powering up the instrument and navigating the main interface.

Calibration

Explains the factory calibration process and how to perform calibration tests.

Diagnostic Functions

Describes how to access and use diagnostic tests for instrument components.

Design Changes

Lists major changes made to the instrument based on serial number suffix revisions.

Replacement Parts

Lists part numbers for various instrument components available for replacement.

Supplies & Accessories

Lists consumables and accessories available for the OsmoPRO instrument.

Maintenance

Routine Maintenance

Details daily, weekly, and monthly maintenance tasks to ensure instrument accuracy.

Shutdown and Storage

Provides instructions for properly shutting down and storing the instrument for different durations.

Preventive Maintenance Checklist

Outlines a checklist for performing regular preventive maintenance on the instrument.

Adjustments

Turntable Alignment

Describes the procedure for aligning the turntable if an issue occurs.

Sample Probe & Cooling Assembly Engagement

Details how to adjust and verify the engagement between the sample probe and cooling assembly.

Troubleshooting

Introduction

Provides an overview of troubleshooting procedures and safety precautions.

Instrument Errors

Explains different types of instrument errors and how to interpret them.

Troubleshooting Table

Lists common symptoms, checks, and suggested actions for resolving instrument issues.

Replacement Instructions

Barcode Scanner Replacement

Step-by-step instructions for replacing the barcode scanner assembly.

Block Motor Replacement

Detailed guide for replacing the block motor assembly.

Block Probe Replacement

Instructions for replacing the block probe assembly.

Control PCB Replacement

Procedure for replacing the main control printed circuit board.

Fuse Replacement

Steps for safely replacing fuses in the instrument.

General Disassembly Instructions

General steps for disassembling the instrument for component access.

LCD Screen Mounting Assembly Replacement

Guide for replacing the LCD screen mounting assembly.

Osmometer Module Replacement

Instructions for replacing the main osmometer module.

Power Supply & Cooling Fan Replacement

Guide for replacing the power supply and cooling fan unit.

Sample Cooling Assembly Replacement

Steps for replacing the sample cooling assembly.

Sample Probe Motor Replacement

Instructions for replacing the sample probe motor.

System Exhaust Fan Replacement

Guide for replacing the system exhaust fan.

Thermal Replacement Printer

Instructions for replacing the thermal printer.

Turntable Motor Replacement

Detailed guide for replacing the turntable motor assembly.

Laboratory Information System (LIS) Interface

Setting Up OsmoPRO LIS Communications

Outlines initial steps for establishing LIS communication, including LAN and LIS connection setup.

Changing LIS/LAN Settings

Describes how to modify instrument IP addresses, server settings, and transfer modes.

Network Testing and Configuration

Covers testing network connectivity (Ping), configuring server ports, modes, and data transfer.

Schematics

System Schematic

Provides the overall system schematic diagram for the OsmoPRO instrument.

Appendix A Symbol Definitions

Symbol Definitions

Defines common symbols used in the product literature and on the instrument.

Appendix B Product Disposal and Recycling

Product Disposal and Recycling Guidelines

Provides guidance on environmentally responsible disposal and recycling of the instrument.

Appendix C Service Log

Service Log

A template for recording instrument service history, problems, and repairs.

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