AGI D1660 - Page 4

CONTINUOUS MIXED-FLOW GRAIN DRYER WITH COMMANDER CONTROL SYSTEM
4 7713395 R2
4. Operation .............................................................................................................................................. 60
4.1 Operation Safety ..................................................................................................................... 60
4.2 Equipment Pre-Check.............................................................................................................. 60
4.3 Commander Control Setup ..................................................................................................... 63
4.3.1 Log In ........................................................................................................................ 63
4.3.2 SETUP Main Screen .................................................................................................. 68
4.3.3 NECO Entered Setup Data........................................................................................ 70
4.3.4 Dealer or Customer Entered Setup Data ................................................................. 73
4.4 Operation Overview ................................................................................................................ 77
4.4.1 Example A: Batch Drying .......................................................................................... 78
4.4.2 Example B: Auto Drying ........................................................................................... 78
4.4.3 Plenum Door Safety Switch...................................................................................... 79
4.5 Fill/Empty Dryer ...................................................................................................................... 80
4.6 Start Dryer - Main.................................................................................................................... 83
4.6.1 Start Dryer Overview................................................................................................ 83
4.6.2 Completion of Dryer Setup ...................................................................................... 89
4.6.3 To Start Batch Drying ............................................................................................... 89
4.7 Batch Drying Mode.................................................................................................................. 90
4.7.1 Batch Drying Overview............................................................................................. 90
4.8 Auto Drying Mode................................................................................................................... 94
4.8.1 Auto Drying Pre-Conditions ..................................................................................... 94
4.8.2 Auto Drying Overview .............................................................................................. 95
4.8.3 Slide Gate Adjustment ........................................................................................... 102
4.8.4 Moisture Calibration .............................................................................................. 105
4.9 Data and Graphs Screens ...................................................................................................... 107
4.9.1 Data Screen ............................................................................................................ 107
4.9.2 Performance Data Graphs...................................................................................... 108
4.10 Emergency Shutdown Procedure........................................................................................ 110
5. Maintenance ....................................................................................................................................... 112
5.1 Maintenance Safety .............................................................................................................. 112
5.2 Maintenance Overview ......................................................................................................... 112
5.3 Burner Gas Ports ................................................................................................................... 113
5.4 Solenoid Valves ..................................................................................................................... 113
5.5 Lubrication............................................................................................................................. 114
5.6 Motors ................................................................................................................................... 114
6. Troubleshooting.................................................................................................................................. 115
6.1 Solutions Table ...................................................................................................................... 115
6.2 HMI Troubleshooting Screens............................................................................................... 119
7. Specifications ...................................................................................................................................... 125
7.1 Standard Model Specifications ............................................................................................. 125
8. Appendix ............................................................................................................................................. 127
8.1 Manual Dryer Speed.............................................................................................................. 127
8.2 Optional External Transport Configurations ......................................................................... 128
8.3 Wiring External Transports ................................................................................................... 132
8.4 Wiring NEMA Starters / IEC Starters / Air Systems............................................................... 133
8.5 PLC and HMI Recorded Data Sheet....................................................................................... 134
8.6 Updating the PLC and HMI Programs ................................................................................... 135
8.7 Main Control Box Terminal Strip........................................................................................... 138