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Baumuller BM4400 User Manual

Baumuller BM4400
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Instruction handbook
Read the Instruction handbook before starting any work!
Language English
Translation
Document No. 5.12008.07
Part No. 444496
Status 7-Jul-2016
b maXX 4000
BM4400, BM4400 ES
BM4600, BM4600 ES
BM4700, BM4700 ES
Basic Units/
Power modules
with Servo Controller
E
5.12008.07

Table of Contents

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Baumuller BM4400 Specifications

General IconGeneral
BrandBaumuller
ModelBM4400
CategoryPower Tool
LanguageEnglish

Summary

GENERAL

Key to Symbols

Explains warning notes, danger, caution, notice, and recommendation symbols.

Limitation of Liability

Manufacturer assumes no liability for damages due to noncompliance or improper usage.

Customer Service

Information on how to contact customer service for technical information.

SAFETY

Usage for the Intended Purpose

Devices are conceived and constructed exclusively for usage compliant with their intended purpose.

Responsibility of the Operating Company

Proprietor is subject to legal work safety regulations and must comply with all safety notes.

Special Hazards

Highlights electrical current and residual energy hazards with DANGER notices.

Conduct in Case of Danger or Accidents

Outlines preventive measures and response actions for emergencies.

TECHNICAL DATA

Dimensions

Shows main dimensions of devices and space requirements for control cabinets.

Operating Requirements

Details system types and provides notes on operation in IT systems.

Electrical Data Basic Units

Provides electrical data for universal units, specifically BM441X models.

DESIGN AND OPERATION

Functioning

Describes the basic operation of the device, including power unit and controller.

Controller

Introduces the two types of controllers: Standard and ES controller.

Type Code

Details the structure and meaning of each segment in the type code.

Display and Operation Elements

Describes the standard controller and ES controller LEDs and their meanings.

TRANSPORT AND PACKAGING

Safety Notes for Transport

Warns about damage due to unauthorized transport and recommends trained personnel.

MOUNTING

Safety Notes

States that mounting should only be performed by qualified personnel.

Drilling Patterns

Explains how to use drilling patterns and consider cooling clearances.

Mounting Instructions

Outlines steps for mounting, including preparing and mounting the device.

INSTALLATION

Safety Notes

States that installation must be performed by qualified personnel.

Demands on the Power Supply

Stresses the importance of complying with power supply requirements to avoid damage.

Installation Procedure

Lists steps for device installation, including connecting motor, fuses, and mains filter.

Wiring Diagrams

Provides connection diagrams for basic units (BM44XX, BM46XX, BM47XX).

OPERATION

Safety Notes

Warns about risks from improper operation and environmental conditions.

Operating Concept

Explains device operation with two systems: enable signals and higher-level control.

TROUBLESHOOTING AND FAULT CORRECTION

Fault Detection

Explains LED H4 and 7-segment display for error indication and code determination.

Error Handling

Describes hierarchical error messages and the error memory function.

MAINTENANCE

Safety Notes

Warns about hazards from electrical current during maintenance.

Inspection Intervals - Maintenance Notes

Provides a table for periodic maintenance checks for environmental, voltage, mechanical, and power supply.

ACCESSORIES AND SPARE PARTS

Cabling

Details cables for power supply to device connections, including wire count and length.

Fuses

Notes that fuse specifications are valid for basic units only and UL-listed fuses are required.

SHUTDOWN, STORAGE

Safety Instructions

Warns about electrical hazards during shutdown and storage.

Storage Conditions

Warns about property damage due to incorrect storage conditions and capacitor forming.

DISPOSAL

Safety Notes

Warns about electrical hazards and improper disposal, mentioning hazardous substances.

APPENDIX A - ABBREVIATIONS

APPENDIX B - DECLARATION OF CONFORMITY

Declaration of Conformity

Declares conformity to EMC and Low Voltage directives, listing applied harmonized standards.

APPENDIX C - SAFE STOP

Methods to Avoid an Unexpected Starting

Explains methods to prevent unexpected starting and the role of safety relays.

Safe Torque Off (STO)

Explains STO function, safety classifications, and notes on safety relay usage.

Safety Categories According to EN ISO 13849-1

Explains safety categories B, 1, 2, 3, and 4 based on danger levels and error detection.

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