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Cedima CF-2116 D - User Manual

Cedima CF-2116 D
64 pages
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Operating manual
maintenance manual
and safety notes
CF•2116 D
Serial CF-2100
from 11/2006
Joint cutters
Diamond drilling
Table saws
Wall saws
Wire saws
Hydraulic units
Special machinery
Change index 003 Issue date June 2013
Translation of the original operating manual
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Summary

General Information on the Product

Description of the Joint Cutter CF-2116 D

Detailed overview of the CF-2116 D joint cutter, its features, and applications.

Features of the CF-2116 D

Key characteristics and functionalities of the CF-2116 D joint cutter.

Items Supplied with the Machine

List of components and accessories included with the CF-2116 D machine.

Necessary, Recommended Optional Accessories

Recommended accessories to enhance the operational readiness of the CF-2116 D.

Technical Data and Accessories

Technical Data of the CF-2116 D

Specifications and technical details for the CF-2116 D joint cutter.

Vibration Acceleration Values, Hand-Arm Vibration

Information on vibration levels and related safety concerns for hand-arm exposure.

General Safety Instructions

Warnings and Symbols

Explanation of warning signs and symbols used in the manual for safety.

Principle of Proper Use

Guidelines on the intended use and safe operation of the joint cutter.

Organisational Measures

Safety and organizational procedures for personnel and site management.

Selecting Qualified Staff

Requirements for personnel qualification and training for operating the machine.

Safety Information on Certain Operation Phases

Safety precautions for specific operational stages and working environments.

Information Concerning Machine Operation

Guidelines for safe machine operation, including switch-on/off and hazard awareness.

Special- and Maintenance Work

Safety instructions for carrying out special tasks and maintenance on the machine.

Handling Electrical Energy

Safety procedures for working with electrical components and energy sources.

Gas, Dust, Vapour and Smoke

Safety measures concerning hazardous substances like dust, fumes, and flammable materials.

Noise

Safety advice and requirements regarding noise exposure during operation.

Lighting

Recommendations for adequate lighting in work areas for safe operation.

Oils, Greases and Other Chemical Substances

Safe handling and disposal procedures for oils, greases, and chemicals.

Transporting the Machine

Procedures and safety measures for transporting the joint cutter.

Installation and Control Elements

To Be Checked on Delivery

Initial checks to be performed upon receiving the joint cutter to ensure completeness.

To Be Strictly Observed Before the First Use

Critical steps and checks before operating the machine for the first time.

Checking the Engine Oil Level of the Drive Motor

Procedure for checking and maintaining the engine oil level before initial use.

Filling the Fuel Tank

Instructions for safely filling the fuel tank with the correct type of fuel.

Checking Filling Level of Cutting Shaft Lifting Hydraulic

Procedure for checking the hydraulic fluid level for the cutting shaft lifting mechanism.

Checking Filling Level of Hydraulic Fluid in Hydrostatic Feed Gear

Procedure for checking the hydraulic fluid in the hydrostatic feed gear.

Checking the Tension of the Cutting Shaft V-Belts

Method for verifying and adjusting the tension of the cutting shaft V-belts.

Checking the Tension of the Feed V-Belt

Method for verifying and adjusting the tension of the feed V-belt.

Checking Tension of Feed Chain

Procedure for checking the tension of the feed chain.

Adjusting the Push Rods

Steps for adjusting the push rods for ergonomic operation.

CF-2116 D Control Elements

Overview of all control elements and their functions on the CF-2116 D.

CF-2116 D Control Elements, Control Panel in Front

Detailed description of controls located on the front control panel.

CF-2116 D Motor Control Box

Explanation of the functions and indicators on the motor control box.

CF-2116 D Feed Control Elements

Details on operating the feed drive controls for movement and cutting.

CF-2116 D Cutting Depth Indicator

Instructions for setting and using the cutting depth indicator.

Adjusting the Lowering Speed of the Cutting Shaft (Saw Blade)

How to adjust the speed at which the cutting shaft lowers.

Starting and Stopping the CF-2116 D Motor

Procedures for safely starting and stopping the machine's motor.

Starting the CF-2116 D Motor

Step-by-step guide to starting the joint cutter's motor.

Stopping the CF-2116 D Motor;Emergency Stop

Procedures for stopping the motor, including emergency stop functions.

Mounting the Diamond Saw Blade on the CF-2116 D

Comprehensive guide to installing and removing the diamond saw blade.

General Notes on Mounting the Saw Blade

Important safety and preparatory notes before mounting the saw blade.

Selecting the Suitable Saw Blade

Guidance on choosing the correct diamond saw blade for specific materials.

Mounting;Dismounting the Saw Blade

Step-by-step instructions for physically mounting and removing the saw blade.

Changing the Cutting Side

Procedure for reconfiguring the machine for left or right side cutting.

The Pointers of the CF-2116 D

How to adjust the pointers for precise cutting alignment.

Connecting the Cooling Water to the CF-2116 D

Instructions for connecting the water supply system for cooling and dust suppression.

Connecting Water Supply (Pumped Water)

Steps for connecting the water supply using the internal pump.

Connecting Water Supplied Under Pressure

Steps for connecting an external water supply under pressure.

Cutting Operation

General Notes on Cutting Operation

Essential safety and operational guidelines before commencing cutting.

Aligning the Joint Cutter to the Cut

Procedure for positioning the machine accurately relative to the cutting line.

Starting Cutting Operation

Steps to initiate the cutting process safely and correctly.

Stopping Cutting Operation

Procedures for safely stopping the cutting process and the machine.

Replacing the Diamond Saw Blade

When and how to replace the diamond saw blade.

Maintenance and Care

Cleaning

General guidelines and procedures for cleaning the machine.

Cleaning Agents

Recommended and prohibited cleaning agents and methods.

Information Concerning Dry Cleaning

Procedures for cleaning the machine using dry methods.

Information Concerning Wet Cleaning

Procedures for cleaning the machine using water or wet methods.

Carry Out Regular Visual Controls

Importance of regular visual inspections for safety and maintenance.

Re-greasing and Corrosion Protection

Procedures for greasing moving parts and applying corrosion protection.

Maintenance and Care of the CF-2116 D Engine

Specific maintenance and care instructions for the machine's engine.

Table of Maintenance Intervals of the CEDIMA Joint Cutter CF-2116 D

Scheduled maintenance tasks and their recommended intervals.

Maintenance Work on the CF-2116 D

Detailed maintenance procedures for various machine components.

Measures Concerning Health, Accident Prevention and Environment Protection

Safety measures related to health, accident prevention, and environmental protection during maintenance.

Tensioning the Cutting Shaft V-Belts

Steps for checking and adjusting the tension of the cutting shaft V-belts.

Replacing the Cutting Shaft V-Belts

Procedure for replacing the V-belts on the cutting shaft.

Tensioning the Feed V-Belt

Steps for checking and adjusting the tension of the feed V-belt.

Replacing the Feed V-Belt

Procedure for replacing the feed V-belt.

Checking;Changing of Oil Filling of Hydrostatic Feed Gear

How to check and change the oil in the hydrostatic feed gear.

Checking the Filling of the Hydraulic Cutting Shaft Lifting;Refilling

Procedure for checking and refilling the hydraulic fluid for cutting shaft lifting.

Checking;Greasing the Feed Gear Drive

How to check and grease the feed gear drive.

Checking;Greasing of Feed Chain Gear

How to check and grease the feed chain gear.

Tensioning;Changing the Feed Chain

Procedure for tensioning and changing the feed chain.

Adjusting Bowden Cable of Feed Lever

How to adjust the Bowden cable for the feed lever.

Adjusting Bowden Cable of Motor Speed Lever

How to adjust the Bowden cable for the motor speed lever.

Cleaning Filter (Dirt Collector) of Water Inflow

Procedure for cleaning the water inflow filter.

Servicing;Changing the Battery

Instructions for servicing and changing the machine's battery.

Checking;Changing the In-board Fuses

How to check and replace the internal fuses.

Servicing the Joint Cutters Motor

Maintenance and service procedures for the machine's motor.

Points of Lubrication

Identification of lubrication points and greasing procedures.

CF-2116 D, Operational and Auxiliary Materials

Details on operational fluids, lubricants, and specifications for the CF-2116 D.

Transport and Longer Periods Out of Service;Storage

Trouble Shooting, What If...?

Problems with the Engine

Troubleshooting common engine issues and their solutions.

Problems with the Electrical System of the CF-2116 D

Troubleshooting common problems related to the electrical system.

Problems with the Hydraulic System of the CF-2116 D

Troubleshooting common issues within the hydraulic system.

Problems When Cutting with the CF-2116 D (Diamond Saw Blade)

Solutions for problems encountered during the cutting operation with the diamond saw blade.

Circuit Diagrams

Electro Circuit of the CF-2116 D

Electrical schematic illustrating the circuit layout of the CF-2116 D.

Hydraulic Diagram of the CF-2116 D

Hydraulic schematic illustrating the system layout of the CF-2116 D.

Terms of Warranty

Cedima CF-2116 D Specifications

General IconGeneral
BrandCedima
ModelCF-2116 D
CategoryCutter
LanguageEnglish

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