Digital Dream DDCS-Expert - Spindle Wiring Example

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Digital Dream Standalone Motion Controller DDCS-Expert Users ManualPage-21

Figure 4-8 Spindle Wiring Example

5P+

5P-

5D+

5D-

ACM

PWM

VSO

COM-

FOR

Spindle

Motor

V W

Main Page

Table of Contents2
DDCS-Expert Brief Introduction4
Product Brief Introduction4
DDCS-Expert Brief Technical Feature5
Appearance, Structure and Size of Product6
(DDCSE) Side View and Dimensions6
Front Panel7
Back Side of the Controller7
Explanation of Abbreviations8
Notes and Warnings8
Controller Panel and Operation9
DDCS-Expert (DDCSE) Controller Panel9
Input and Output Ports11
IO Page11
The Input and Output Port Definitions12
FOR Output Port13
Input 01 Is Conducting with COM-14
The Status Is Active but IN01 Is Not on14
The Signal Is Not Active but Port in Conducting15
MPG Input Page15
Wiring Board Overview16
Controller Wiring Ports Overview16
Wiring Diagram Overview17
Power Supply Input19
Power Supply Wiring Methods19
How the IO Power Gives Power to the Input Ports19
How the IO Power Gives Power to the Output Ports20
The Power Supply Wiring Methods20
Spindle Wiring21
Analog Spindle21
Spindle Wiring Methods21
Spindle Wiring Example22
Servo Spindle (PLUSE/DIRECTION)23
Multi-Speed Spindle23
Relationship between Multi-Speed Section and Spindle Section Output23
The Relationship between the Current Section and Output Status23
The Wiring for the Multi-Speed Spindle24
Relay Wiring25
If Relay Power Supply Is 24VDC25
If Relay Power Supply Is Not 24VDC25
Stepper /Servo Driver Wiring26
Pluse and Direction Signal Wiring Methods26
Wrong Wiring of Pulse and Direction26
Stepper/Servo Driver Connect with DDCS Expert27
Limit, Home and Probe Inputs28
Proximity Switch/Mecahnical Switch and Normal Probe Wiring Methods28
The Probe Sensor with Over-Strock Alarm Signal28
The Wiring Methods of Probe Sensor with Over-Strock Signal29
External Buttons30
MPG Wiring30
The Wiring Methods of External Buttons30
DDCS - Expert Wiring with DDMPG31
Turnning Wheels in CCW Direction32
Turnning Wheels in CW Direction32
Series Port Wiring33
The MPG Channel Is on X Axis33
DDCS Expert Wiring with Single-Terminal MPG33
Series Ports Wiring33
Softw Are and Operation34
Software Structure34
The Main Page of the Software35
Main Page of Monitor35
XYZAB Coordinate36
Status36
Feed Status36
Operating Status36
Fro37
Sro37
Sjr/Jog Step37
Feed Speed37
Cur Tool38
Total No.38
Cur No.38
Cycle Times38
FRO: Feed Rate Override39
Sro39
When the Percent Number Is Blue,We Can Edit SRO40
When the Percent Number Is Blue,We Can Edit SJR40
In Jog Step Mode41
Define Distance41
Input Number41
New Distance Active41
Feed Rate42
Shift to Feedrate Column42
Ingore F from G-Code File42
Feedrate Value Is Active42
Set the Default Feed Rate43
Write in the Value43
The New Feed Rate Value Already Set43
Analog S/Ser Vo S/Multi-Speed44
3 Different Spindle Modes44
Spindle in Analog Mode44
Spindle in Pul/Dir Mode44
Shift to Analog S Column45
Ingore S from G-Code File45
Analog S Value Is Active45
Ingore Analog S Value45
Set the Default Spindle Speed46
The New Spindle Speed Setting Is Done46
Simulation47
Simulation Page47
Simulate a G-Code File48
System Is in Simulation48
Simulation Finished49
Floating Probe50
Star to Floating Probe51
Floating Probe Finished51
Fixed Probe52
Type in the Tool Number and Enter53
Fixed Probe Finished53
Go Work Zero54
Sub-Page of Go Work Zero54
Go Home55
All Axis Go Zero55
Home Finished Symbol57
Mach Postion after Home57
System Ask if Go to Home When Power on57
Clear58
Sub-Page of CLEAR58
Break Run59
Clear All Axis59
“Break Run” Page59
Start from a Specific Line60
Input the Line Number60
Breakpoint Line No.60
Manual61
Manual Page61
Coord Set63
First Page of Coord Set63
Select Coord64
Current Coordinate Is G5464
Clear X / y / Z / 4Th / 5Th Axis65
Select the Coordinate to G5765
Clear X in Coordinate 5765
Set Z Step66
Deeper and Move up66
MDI67
MDI Page67
Vitual Keyboard Is Enabled by “Enter”68
Edit a Line of G-Code68
Edit a Line of G-Code with Another Vitial Keyboard68
Middle70
Middle Page70
DDCS-Expert Controller Can Support Two Kinds Function70
Find Middle Point in X Axis71
First Point Saved72
Find Middle Point in y Axis73
Find a Middle Point for the Arc75
Middle Arc Page75
First Point Position Is Saved76
The Second Point Position Is Saved77
Find Middle for the Arc77
First Pts78
Second Pts78
Third Pts78
Center Pts78
Work Record79
“Work Record” Page79
Clear the Working Record80
Sort Process81
Import the G-Code Files from the Local Disk82
The G-Code Files Imported in82

Digital Dream DDCS-Expert - Spindle Wiring Example

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