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General| Brand | Edwards |
|---|---|
| Model | GXS 160 |
| Category | Water Pump |
| Language | English |
Defines the scope of the manual and key terms for GXS dry pumping systems.
Details the suitable industrial applications for GXS dry pumping systems.
Provides an overview of the GXS dry pumping systems range and capabilities.
Explains the control hierarchy and how different modules manage the GXS pump.
Describes the Green Mode function for reducing consumption during standby.
Provides physical dimensions, mass, noise, vibration, and material specifications.
Details typical pumping speeds and maximum continuous inlet pressures.
Information on load distribution at levelling foot positions for system stability.
Specifies purge gas requirements and flow rates for different gas modules.
Covers motor ratings, current ratings, fuse requirements, and cable sizes.
Details water supply pressure, flow rates, and water quality requirements.
Information on the optional DP clean kit for system maintenance.
Details the External Evacuation System (EES) kit for enhanced pumpdown.
Guidance on positioning the GXS dry pumping system safely.
Specific instructions for installing systems equipped with castors.
Ensures correct pump operation by maintaining a level surface.
Methods for securing the pump to prevent movement, especially during seismic events.
Information regarding the initial oil charge for GXS dry pumping systems.
Procedure for connecting the GXS pump to process vacuum and exhaust lines.
Details on connecting the purge gas supply for GXS dry pumping systems.
Safety precautions when pumping hazardous materials.
Information on gas purge operation and types for GXS systems.
Procedure for leak testing after installation to ensure system integrity.
Instructions for connecting the electrical supply to the GXS system.
Detailed steps for connecting the mains power cable to GXS systems.
Specifics for the connection kit used with low voltage GXS750 models.
Optional grounding procedure for areas with high RF emissions.
Instructions for integrating the GXS system with emergency stop controls.
Procedure for connecting the cooling water supply and ensuring proper flow.
Guidance on installing optional accessories for GXS dry pumping systems.
Steps to verify and start the GXS dry pumping system after installation.
Procedures for installing extra safety devices with the GXS system.
Configuration of purge gas settings for GXS dry pumping systems.
Procedure for setting up the DP clean high flow purge and solvent flush kit.
Details on connecting GXS systems via serial ports for communication.
Instructions for establishing serial communication using XLR connectors.
Procedure for connecting the GXS pump to a network via Ethernet.
Step-by-step guide to initiating the GXS dry pumping system.
Instructions for operating the GXS pump using the MCM MicroTIM.
Guidance on controlling the GXS pump via the Pump Display Terminal (PDT).
How to operate the GXS pump using its front panel controls.
Describes the sequences for starting, warming up, and running the GXS pump.
Explanation of the LEDs indicating pump status on the GXS system.
How to interpret the status by observing the running and Green Mode LEDs.
Details on using Green Mode to reduce power and purge gas consumption.
Instructions for performing manual fast and auto shut downs on GXS pumps.
Explains automatic shut down logic based on alarms and system conditions.
Troubleshooting unplanned shutdowns and responding to pump alarms.
How to use the emergency stop button to immediately shut down the GXS pump.
Procedure to restart the GXS pump after an emergency or automatic shutdown.
Steps for performing the DP clean sequence to clean the pump mechanism.
Detailed steps for executing the high flow purge part of the DP clean.
Detailed steps for executing the solvent flush part of the DP clean.
Information on adjusting pump speed and using the PID controller.
General safety precautions and recommended maintenance intervals.
Procedure for safely moving the GXS pump to a maintenance location.
Steps to drain the cooling water system before maintenance or storage.
Routine checks including oil levels and connection inspections.
Procedure for checking and topping up oil in the dry pump and booster.
Checking all cables, hoses, and connections for security and damage.
Information on Edwards' overhaul options, training, and support.
Procedures and forms required for transporting GXS dry pumping systems.
Guidelines for storing GXS dry pumping systems in clean, dry conditions.
Information on safe and environmentally compliant disposal of GXS systems.
Information on obtaining service, spares, and accessories for GXS pumps.
Overview of service, repair, and rebuild options provided by Edwards.
List of available accessories and their item numbers for GXS systems.
List of common spare parts and their item numbers for GXS pumps.
Detailed installation drawings for the GXS160 model.
Detailed installation drawings for the GXS160/1750 model.
Detailed installation drawings for the GXS250 model.
Detailed installation drawings for the GXS250/2600 model.
Detailed installation drawings for the GXS450 model.
Detailed installation drawings for the GXS450/2600 model.
Detailed installation drawings for the GXS450/4200 model.
Detailed installation drawings for the GXS750 model.
Detailed installation drawings for the GXS750/2600 model.
Detailed installation drawings for the GXS750/4200 model.
Explanation of the LEDs on the PDT and their meaning.
How to start, stop, and control the pump using the PDT interface.
How the PDT displays and acknowledges events, warnings, and alarms.
Overview of the menu structure within the Pump Display Terminal.
Details on the default display parameters and customization options.
Information on viewing system status parameters via the PDT.
Guide to configuring GXS system settings using the PDT Setup menu.
Accessing and using the Commands menu for GXS system control.
Configuration of gas valves (N2 Seal, Gas Ballast, Inlet) via PDT.
Setting up predefined sequences for GXS pump operation via PDT.
Configuring pump warm-up behavior and temperature settings via PDT.
Configuring booster pump start modes and delays using the PDT.
Configuring MicroTIM inputs/outputs through the PDT interface.
Setting up the Dry Pump clean cycle parameters using the PDT.
Configuring the system to allow operation with active warnings.
Configuring gradual speed increases for on-process operation.
Accessing and configuring the PID pressure control parameters via PDT.
Adjusting PID controller constants (Kc, Ti, Td) and time constants.
Configuring the Smart Stop feature for controlled pump shutdown.
Configuring speed control sources for the dry pump and booster.
Resetting the MicroTIM configuration storage via the PDT.
Restoring non-volatile GXS pump settings to factory defaults.
Viewing inverter fault logs (alarms and warnings) on the PDT.
Displaying software versions for GXS pump processors via PDT.
Viewing the GXS pump's serial number via the PDT interface.
Configuring fitted accessories like gauges and valves via the PDT.
Setting up network IP addresses for GXS communication via PDT.
Customizing display units and normal display parameters on the PDT.
Selecting display units for pressure, temperature, speed, and gauges.
Customizing which parameters appear on the GXS display lines.
Setting the date and time on the GXS system via the PDT.
General guide on configuring the PDT's display settings.
Enabling automatic scrolling of status items on the PDT display.
Customizing the default display parameters shown on the PDT.
Adjusting warm-up cycles, temperatures, and conditions using the PDT.
Setting a lower warm-up temperature for the GXS pump using the PDT.
Skipping the warm-up cycle to go directly on-process using the PDT.
Setting a higher warm-up temperature for the GXS pump using the PDT.
Configuring the pump to enter Green Mode when warm, instead of on-process.
Disabling automatic re-warming when the pump is in Green Mode/Standby.
Enabling inlet purge to speed up the warm-up cycle.
Enabling operation even if a warning condition is present.
Enabling a soft start feature after the pump has warmed up.
Adjusting booster pump start times, modes, and conditions using the PDT.
Configuring the booster to operate manually, independent of the dry pump.
Adjusting the delay time for automatic booster start using the PDT.
Configuring the booster to start when the inlet isolation valve is open.
Adjusting GXS pump behavior modes like Smart Stop and Ramp via PDT.
Setting up the intelligent shutdown behavior (Smart Stop) using the PDT.
Setting up gradual speed increases for on-process operation using the PDT.
Procedure for setting up and running the DP clean cycle using the PDT.
Adjusting dry pump speed for optimal cleaning efficiency via PDT.
Modifying the duration of the DP clean cycle using the PDT.
Configuring the GXS to automatically start DP clean when it goes off-process.
Enabling inlet purge during the clean cycle for increased gas flow.
Configuring an inlet purge cycle after DP clean completion.
Enabling DP clean operation while the pump is actively processing.
Configuring DP clean to run automatically after pump shutdown.
Overview of methods for controlling GXS pump and booster speed.
Setting and using the normal operating speed for GXS pumps.
Using external 0-10V signals for speed control of GXS pumps.
Controlling GXS pump speed using the built-in SIM protocol.
Configuring a secondary speed setting for pumps using the PDT.
Using the optional Profibus interface for GXS pump speed control.
Guide on implementing PID control for pressure regulation in GXS systems.
Steps to install and configure pressure sensors for PID control.
Instructions for using alternative pressure gauges with PID control.
Procedure to switch the GXS pump to Green Mode using the PDT.
Steps to enable the PID controller for pressure regulation via PDT.
Defining the target pressure for PID control on GXS pumps.
Procedure for testing the PID control loop's functionality.
Guidance on manually adjusting PID parameters for optimal performance.
Methods to enable or disable PID control during pump operation.
Configuring the Ethernet port for network communication on GXS pumps.
Testing SIM protocol communication over Ethernet for GXS systems.
Accessing and understanding information provided by the GXS web server.
Viewing analogue sensor data in graphical format via the web server.
Viewing sensor information and set points in tabular format via web server.
Monitoring active warnings and alarms through the web server interface.
Configuring the units displayed on the GXS web server pages.
Establishing communication with GXS via serial port using SIM protocol.
Configuring MCM MicroTIM channel inputs and outputs using the PDT.
Setting the function for MicroTIM channel 2 input on GXS systems.
Setting the function for MicroTIM channel 4 output on GXS systems.
Methods to operate the booster independently of the dry pump.
Starting and stopping the booster manually using the PDT interface.
Controlling the booster using SIM protocol or Profibus.
Controlling the booster using the MCM MicroTIM via Input 2.
Understanding PDT event messages, possible causes, and corrective actions.
How LED indicators on the PDT signal events and warnings.
Listing of PDT event messages and troubleshooting guidance.
Information on warnings generated by the GXS pump controller.
How warning conditions are indicated by LEDs on the GXS system.
Detailed list of PDT warning messages, causes, and actions.
Information on alarms generated by the GXS pump controller.
How alarm conditions are indicated by LEDs on the GXS system.
Detailed list of PDT alarm messages, causes, and actions.
Troubleshooting inverter-related warnings and alarms on GXS systems.
Troubleshooting general issues like pump controller communication problems.
Diagnosing and resolving communication issues between GXS pump processors.
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