266 Affinity User Guide
www.controltechniques.com Issue Number: 5
List of figures
Figure 2-1 Features .............................................................9
Figure 2-2 Features of the drive ........................................15
Figure 2-3 Typical drive rating labels .................................16
Figure 2-4 Options available with Affinity ...........................17
Figure 3-1 Fire enclosure bottom layout ............................21
Figure 3-2 Fire enclosure baffle construction ....................21
Figure 3-3 Location and identification of standard drive
terminal covers .................................................23
Figure 3-4 Removing the standard drive size 1 terminal
covers ...............................................................24
Figure 3-5 Removing the standard drive size 2 terminal
covers ...............................................................24
Figure 3-6 Removing the standard drive size 3 terminal
covers ...............................................................24
Figure 3-7 Removing the size 4, 5 and 6 standard drive
terminal covers (size 4 illustrated) ....................25
Figure 3-8 Removing the finger-guard break-outs .............25
Figure 3-9 Removing the DC terminal cover break-outs ... 25
Figure 3-10 Size 4 to 6 finger-guard grommets ...................26
Figure 3-11 Size 4 standard drive with conduit connection
box installed .....................................................26
Figure 3-12 Removal of the top cover (size 1 to 4)
E12/E54 ............................................................27
Figure 3-13 Removing the top covers (size 5 to 6) ..............28
Figure 3-14 Drilling the size 3 to 6 E12/E54 gland plate ...... 28
Figure 3-15 Installation and removal of a Solutions
Module ..............................................................29
Figure 3-16 Installation and removal of a keypad ................29
Figure 3-17 location of external RJ 45 connector ................30
Figure 3-18 RJ 45 connector with cap installed ...................30
Figure 3-19 Surface mounting the standard size 1 drive
with conduit connection box installed ...............31
Figure 3-20 Surface mounting the standard size 2 drive
with conduit connection box installed ...............32
Figure 3-21 Surface mounting the standard size 3 drive
with conduit connection boxes installed ...........32
Figure 3-22 Surface mounting the standard size 4 drive
with conduit connection boxes installed ...........33
Figure 3-23 Surface mounting the standard size 5 drive
with conduit connection boxes installed ...........34
Figure 3-24 Surface mounting the standard size 6 drive
with conduit connection boxes installed ...........35
Figure 3-25 Through-panel mounting the standard size 1
drive ..................................................................36
Figure 3-26 Through-panel mounting the standard
size 2 drive .......................................................37
Figure 3-27 Through-panel mounting the standard
size 3 drive .......................................................37
Figure 3-28 Through-panel mounting the standard
size 4 drive .......................................................38
Figure 3-29 Through-panel mounting the standard
size 5 drive .......................................................39
Figure 3-30 Through-panel mounting the standard
size 6 drive .......................................................40
Figure 3-31 Size 4, 5 and 6 mounting bracket .....................41
Figure 3-32 Orientation of the size 4, 5 and 6
mounting bracket ..............................................41
Figure 3-33 Location of top surface mounting brackets
for size 5 and 6 .................................................41
Figure 3-34 Size 1 E12/E54 and E12/E66 drive
surface mounting ..............................................42
Figure 3-35 Size 2 E12/E54 and E12/E66 drive
surface mounting ..............................................42
Figure 3-36 Size 3 E12/E54 and E12/E66 drive surface
mounting ...........................................................43
Figure 3-37 Size 4 E12/E54 drive surface mounting ............43
Figure 3-38 Size 5 E12/E54 drive surface mounting ............44
Figure 3-39 Size 6 E12/E54 drive surface mounting ............45
Figure 3-40 Mounting option 1 .............................................46
Figure 3-41 Mounting option 2 .............................................47
Figure 3-42 Enclosure layout ...............................................48
Figure 3-43 Enclosure having front, sides and top panels
free to dissipate heat ........................................49
Figure 3-44 Example of IP54 (UL Type 12 / NEMA 12)
through-panel layout .........................................50
Figure 3-45 Installing the gasket ..........................................50
Figure 3-46 Installation of IP54 insert for size 1 ...................51
Figure 3-47 Installation of IP54 insert for size 2 ...................51
Figure 3-48 Option 2 for achieving IP54 (UL type 12 /
NEMA 12) through-panel mounting ..................52
Figure 3-49 Option 3 for achieving IP54 (UL Type 12 /
NEMA 12) through panel mounting ..................53
Figure 3-50 Footprint mounting the EMC filter .....................54
Figure 3-51 Bookcase mounting the EMC filter ...................54
Figure 3-52 Size 4 to 6 mounting of EMC filter ....................54
Figure 3-53 Size 1 external EMC filter .................................55
Figure 3-54 Size 2 external EMC filter .................................55
Figure 3-55 Size 3 external EMC filter .................................56
Figure 3-56 Size 4 and 5 external EMC filter .......................57
Figure 3-57 Size 6 external EMC filter .................................58
Figure 3-58 Size 1 IP54 external EMC filter .........................59
Figure 3-59 Size 2 IP54 external EMC filter .........................60
Figure 3-60 Size 3 IP54 external EMC filter .........................61
Figure 3-61 Replacing the small filters on the size 4, 5 and
6 E12/E54 drive (top and bottom on size 4 and
top only on size 5 and 6) ..................................64
Figure 3-62 Replacing the large top and bottom filters on
the size 5 and 6 E12/E54 drive .........................64
Figure 3-63 Replacing the real-time clock battery ................65
Figure 4-1 Size 1 power connections .................................66
Figure 4-2 Size 2 power connections .................................67
Figure 4-3 Size 3 power connections .................................67
Figure 4-4 Size 4, 5 and 6 power connections ...................68
Figure 4-5 Size 2 ground connections ...............................69
Figure 4-6 Size 3 ground connections ...............................69
Figure 4-7 Size 4, 5 and 6 ground connections .................69
Figure 4-8 Location of size 6 E12/54 drive 24V power
supply ...............................................................70
Figure 4-9 Location of the size 6 heatsink fan supply
connections ......................................................71
Figure 4-10 Size 6 heatsink fan supply connections ............71
Figure 4-11 Cable construction influencing the
capacitance ......................................................75
Figure 4-12 Preferred chain connection for multiple motors 75
Figure 4-13 Alternative connection for multiple motors ........75
Figure 4-14 Typical protection circuit for a braking
resistor ..............................................................77
Figure 4-15 Installation of grounding clamp (size 1 and 2) ..79
Figure 4-16 Installation of grounding clamp (size 3) ............79
Figure 4-17 Installation of grounding bracket
(sizes 1 to 6) .....................................................79
Figure 4-18 Size 4 and 5 grounding link bracket in its
surface mount position (as supplied) ................80