DSG-423 ENGINE
02-1
NOTE:
INDEX
Subject Page
General Information
Engine ....................................................................................................................................................... 02 - 3
Positive Crankcase Ventilation System..................................................................................................... 02 - 3
Engine Cooling System ............................................................................................................................. 02 - 3
Lubrication System.................................................................................................................................... 02 - 5
Drive Belt System...................................................................................................................................... 02 - 5
Ignition System.......................................................................................................................................... 02 - 5
Fuel System .............................................................................................................................................. 02 - 5
Removal And Installation
Intake Manifold - Removal......................................................................................................................... 02 - 6
Intake Manifold - Installation...................................................................................................................... 02 - 6
Camshaft Cover - Removal ....................................................................................................................... 02 - 6
Camshaft Cover - Installation .................................................................................................................... 02 - 7
Crankshaft Pulley - Removal..................................................................................................................... 02 - 8
Crankshaft Pulley - Installation.................................................................................................................. 02 - 9
Crankshaft Front Seal - Removal............................................................................................................ 02 - 10
Crankshaft Front Seal - Installation......................................................................................................... 02 - 10
Engine Front Cover - Removal................................................................................................................ 02 - 11
Engine Front Cover - Installation............................................................................................................. 02 - 12
Timing Drive Components - Removal ..................................................................................................... 02 - 14
Timing Drive Components - Installation .................................................................................................. 02 - 15
Valve Spring - Removal........................................................................................................................... 02 - 16
Engine Front Cover - Removal................................................................................................................ 02 - 11
Engine Front Cover - Installation............................................................................................................. 02 - 12
Timing Drive Components - Removal ..................................................................................................... 02 - 14
Timing Drive Components - Installation .................................................................................................. 02 - 15
Valve Spring - Removal........................................................................................................................... 02 - 16
Valve Spring - Installation........................................................................................................................ 02 - 16
Valve Seal - Removal.............................................................................................................................. 02 - 17
Valve Seal - Installation........................................................................................................................... 02 - 17
Valve Tappet - Replacement................................................................................................................... 02 - 18
Camshafts - Removal.............................................................................................................................. 02 - 18
Camshafts - Installation........................................................................................................................... 02 - 18
Exhaust Manifold - Removal ................................................................................................................... 02 - 19
Exhaust Manifold - Installation ................................................................................................................ 02 - 19
Cylinder Head - Removal ........................................................................................................................ 02 - 20
Exhaust Manifold - Installation ................................................................................................................ 02 - 19
Exhaust Manifold - Installation ................................................................................................................ 02 - 19
Cylinder Head - Removal ........................................................................................................................ 02 - 20
Cylinder Head - Installation ..................................................................................................................... 02 - 20
Oil Filter Adapter - Removal.................................................................................................................... 02 - 23
Oil Filter Adapter - Installation ................................................................................................................. 02 - 23
Oil Pressure Sender - Replacement........................................................................................................ 02 - 23
Oil Level Indicator & Tube - Replacement............................................................................................... 02 - 24
Oil Pan - Removal ................................................................................................................................... 02 - 24
Oil Pan - Installation ................................................................................................................................ 02 - 25
Oil Pickup Tube - Replacement............................................................................................................... 02 - 25
Oil Pump - Removal ................................................................................................................................ 02 - 26
Oil Pump - Installation ............................................................................................................................. 02 - 26
Flywheel/Flexplate - Replacement .......................................................................................................... 02 - 27
Oil Pickup Tube - Replacement............................................................................................................... 02 - 25
02
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