DSG-423 ENGINE
02-28
3. Install oil pan -- Refer to“Oil Pan - Installation” on
page 25 of this section.
4. Install flywheel or flexplate -- Refer to“Flywheel/
Flexplate - Replacement” on page 27 of this section.
5. Install or connect any other component removed or
disconnected.
DISASSEMBLY & ASSEMBLY
Engine Disassembly
CAUTION: During engine repair procedures,
cleanliness is extremely important. Any foreign
material, including any material created while
cleaning gasket surfaces can enter the oil
passages, coolant passages or the oil pan, and
cause engine failure.
CAUTION: Due to the precision fit and timing of the
balancer shaft assembly, it cannot be removed from
the engine block.
1. Remove engine from equipment and mount on an
engine stand -- Refer to“Flywheel/Flexplate -
Replacement” on page 27 of this section.
2. Remove the drivebelt.
3. Remove bolts and oil level indicator.
4. Remove all coolant pipes and hoses.
5. Remove A/C compressor (if equipped).
6. Remove generator and bracket assembly.
7. Remove nuts and exhaust manifold. Discard nuts.
8. Remove and discard exhaust manifold gasket and
studs.
9. Inspect exhaust manifold for flatness -- refer to
Section 1.
10.If equipped, remove block heater.
Stud
Gasket
Exhaust Manifold
Nuts
Block
Heater