DSG-423 ENGINE
02-13
3. Install the front cover and tighten the bolts in the
sequence shown to the following specifications:
• Tighten 8 mm bolts to 10 Nm (89 lb-in)
• Tighten 10 mm bolts to 25 Nm (18 lb-ft)
• Tighten 13 mm bolts to 48 Nm (35 lb-ft).
4. Position the power steering pump and install the
bolts:
• Tighten to 25 Nm (18 lb-ft).
5. Position the coolant pump pulley and install the 3
bolts:
• Tighten to 25 Nm (18 lb-ft).
6. Install the accessory drive belt tensioner and the
bolt:
• Tighten to 50 Nm (37 lb-ft).
CAUTION: The crankshaft, the crankshaft sprocket
and the pulley are fitted together by friction, with
diamond washers between the flange faces on each
part. For that reason, the crankshaft sprocket is
also unfastened if you loosen the pulley. Therefore,
the engine must be retimed each time the damper is
removed. Otherwise severe damage can occur.
7. Install the crankshaft pulley -- Refer to“Crankshaft
Pulley - Installation” on page 9 of this section.
8. Position a new CKP Sensor and loosely install the 2
bolts.
Power
Pump
Steering
Tensioner
Fan Pulley
Coolant Pump
Pulley
CKP Sensor
Bolt
Connector
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