ESAB 100i - Page 136

TORCH DATA 100i-400i 136 Manual 0560956430
Stainless Steel
Flow Rates (SLPM / SCFH)
70A
Air
Preow
66 / 139
Air Plasma / Air Shield
Culow
52 / 110
Electrode
Shield Cap
Tip
Shield Gas
Distributor
Plasma Gas
Distributor
Cartridge
Shield Cup
This Art Is For Reference ONLY
Art # A-07958_AB
Shield Cup Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211201 0559210143 0559210080 0559210124 0559210061 0559210105 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (Air) Shield (Air)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
10 - 0.141 84 41 120 94 120 138 0.080 0.3 0.090 0.070 0.3 0.140 120 0.3 0.075
- 3/16 0.188 84 41 120 87 120 144 0.080 0.4 0.090 0.070 0.2 0.140 100 0.4 0.082
- 1/4 0.250 84 41 120 72 120 148 0.130 0.5 0.110 0.110 0.2 0.180 55 0.5 0.085
- 3/8 0.375 84 41 120 72 120 152 0.140 0.6 0.125 0.120 0.2 0.200 40 0.6 0.083
- 1/2 0.500 84 53 120 60 120 160 0.140 0.8 0.190 0.150 0.2 0.280 25 0.8 0.080
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (Air) Shield (Air)
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
3 5.8 41 8.3 97 8.3 135 2.0 0.3 2.3 1.8 0.3 3.6 3300 0.3 1.8
4 5.8 41 8.3 92 8.3 140 2.0 0.3 2.3 1.8 0.3 3.6 2870 0.3 2.0
5 5.8 41 8.3 85 8.3 145 2.2 0.4 2.4 1.9 0.2 3.7 2370 0.4 2.1
6 5.8 41 8.3 75 8.3 147 3.0 0.5 2.7 2.6 0.2 4.3 1650 0.5 2.1
8 5.8 41 8.3 72 8.3 150 3.4 0.6 3.0 2.9 0.2 4.8 1200 0.6 2.1
10 5.8 43 8.3 70 8.3 153 3.6 0.6 3.4 3.2 0.2 5.4 960 0.6 2.1
12 5.8 50 8.3 63 8.3 158 3.6 0.8 4.5 3.6 0.2 6.7 720 0.8 2.0
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
16A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through may
happen for thicknesses
< 1/16” (0.063”) /
1.6 mm.
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
20 / 1.4 50
40 /
2.8
75
80 /
5.5
135 0.120 / 3.0 0.120 / 3.0 0 0.4
300 /
7620
BOLD TYPE indicates maximum piercing parameters.