ESAB 100i - Page 138

TORCH DATA 100i-400i 138 Manual 0560956430
Aluminum
Flow Rates (SLPM / SCFH)
70A
Air
Preow
66 / 139
Air Plasma / Air Shield
Culow
52 / 110
Electrode
Shield Cap
Tip
Shield Gas
Distributor
Plasma Gas
Distributor
Cartridge
Shield Cup
This Art Is For Reference ONLY
Art # A-07958_AB
Shield Cup Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211201 0559210143 0559210080 0559210124 0559210061 0559210105 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (Air) Shield (Air)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- - 0.079 84 42 120 70 120 153 0.060 0.0 0.090 0.070 0.4 0.140 300 0.0 0.058
- - 0.097 84 42 120 70 120 160 0.080 0.1 0.090 0.070 0.3 0.140 200 0.1 0.062
- - 0.120 84 42 120 70 120 161 0.090 0.1 0.090 0.070 0.3 0.140 175 0.1 0.065
- 3/16 0.188 84 42 120 70 120 162 0.120 0.1 0.090 0.070 0.3 0.140 100 0.1 0.072
- 1/4 0.250 84 42 120 70 120 166 0.140 0.2 0.120 0.110 0.2 0.180 70 0.2 0.073
- 3/8 0.375 84 42 120 70 120 168 0.140 0.3 0.120 0.110 0.2 0.180 60 0.3 0.078
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (Air) Shield (Air)
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
2 5.8 42 8.3 70 8.3 153 1.5 -0.0 2.3 1.8 0.4 3.6 7660 -0.0 1.5
2.5 5.8 42 8.3 70 8.3 160 2.0 0.1 2.3 1.8 0.3 3.6 5040 0.1 1.6
3 5.8 42 8.3 70 8.3 160 2.3 0.1 2.3 1.8 0.3 3.6 4490 0.1 1.6
4 5.8 42 8.3 70 8.3 161 2.7 0.1 2.3 1.8 0.3 3.6 3380 0.1 1.7
5 5.8 42 8.3 70 8.3 163 3.1 0.1 2.4 1.9 0.3 3.7 2430 0.1 1.8
6 5.8 42 8.3 70 8.3 165 3.4 0.2 2.9 2.6 0.2 4.3 1950 0.2 1.8
8 5.8 42 8.3 70 8.3 167 3.6 0.3 3.0 2.8 0.2 4.6 1650 0.3 1.9
10 5.8 42 8.3 70 8.3 168 3.6 0.3 3.0 2.8 0.2 4.6 1490 0.3 2.0
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
16A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through may
happen for thicknesses
< 1/16” (0.063”) /
1.6 mm.
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
20 / 1.4 50
40 /
2.8
75
80 /
5.5
135 0.120 / 3.0 0.120 / 3.0 0 0.4
300 /
7620