ESAB 100i - Page 139

Manual 0560956430 139 TORCH DATA 100i-400i
Aluminum
Flow Rates
70A
N₂ (SLPM / SCFH) H₂O (GPH / LPH)
Preow
15 / 31 5 / 19
N₂ Plasma / H₂O Shield
Culow
8 / 17 5 / 19
Electrode
Shield Cap
Tip
Shield Gas
Distributor
Plasma Gas
Distributor
Cartridge
Shield Cup
This Art Is For Reference ONLY
Art # A-07958_AB
Shield Cup Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211201 0559210144 0559210080 0559210125 0559210061 0559210104 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (N₂) Shield (H₂O)
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- - 0.064 45 55 90 5 55 155 0.100 0.0 0.150 0.150 0.2 0.250 300 0.0 0.057
- - 0.079 45 55 90 5 55 148 0.100 0.0 0.150 0.150 0.2 0.250 240 0.0 0.068
- - 0.097 45 55 90 5 55 150 0.150 0.1 0.150 0.150 0.2 0.250 200 0.1 0.095
- - 0.120 45 55 90 5 55 150 0.150 0.2 0.150 0.150 0.2 0.250 180 0.2 0.095
- 3/16 0.188 45 55 90 5 55 150 0.150 0.3 0.150 0.150 0.2 0.250 120 0.3 0.095
- 1/4 0.250 45 55 90 5 55 158 0.150 0.3 0.150 0.150 0.2 0.250 70 0.3 0.097
- 3/8 0.375 45 55 90 5 55 162 0.150 0.5 0.150 0.150 0.2 0.250 35 0.5 0.100
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (N₂) Shield (H₂O)
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
2 3.1 55 6.2 5 3.8 148 2.5 0.0 3.8 3.8 0.2 6.4 6120 0.0 1.7
3 3.1 55 6.2 5 3.8 150 3.8 0.1 3.8 3.8 0.2 6.4 4610 0.1 2.4
4 3.1 55 6.2 5 3.8 150 3.8 0.2 3.8 3.8 0.2 6.4 3720 0.2 2.4
5 3.1 55 6.2 5 3.8 151 3.8 0.3 3.8 3.8 0.2 6.4 2860 0.3 2.4
6 3.1 55 6.2 5 3.8 156 3.8 0.3 3.8 3.8 0.2 6.4 2060 0.3 2.5
7 3.1 55 6.2 5 3.8 159 3.8 0.3 3.8 3.8 0.2 6.4 1600 0.3 2.5
8 3.1 55 6.2 5 3.8 160 3.8 0.4 3.8 3.8 0.2 6.4 1320 0.4 2.5
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
18A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through may
happen for thicknesses
< 1/16” (0.063”) /
1.6 mm.
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
20 / 1.4 50
40 /
2.8
75
80 /
5.5
150 0.120 / 3.0 0.120 / 3.0 0 0.4
300 /
7620
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note 2: Water source used for shield must be demineralized.