ESAB 100i - Page 158

TORCH DATA 100i-400i 158 Manual 0560956430
Aluminum
Flow Rates (SLPM / SCFH)
150A
H35 N₂
Preow
- / - 54 / 114
H35 Plasma / N₂ Shield
Culow
34 / 72 26 / 56
Electrode
Shield Cap
Tip
Shield Gas
Distributor
Plasma Gas
Distributor
Cartridge
Shield Cup
This Art Is For Reference ONLY
Art # A-07958_AB
Shield Cup Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211201 0559210146 0559210081 0559210127 0559210061 0559210108 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (H35) Shield (N₂)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/2 0.500 70 80 120 60 120 167 0.400 0.4 0.350 0.300 0.2 0.450 75 0.4 0.120
- 5/8 0.625 70 80 120 60 120 165 0.300 0.9 0.250 0.200 0.2 0.350 40 0.5 0.129
- 3/4 0.750 70 80 120 60 120 173 0.300 1.5 0.300 0.250 0.2 0.400 35 0.8 0.139
- 7/8 0.875 70 80 120 60 120 174 0.300 2.2 0.325 0.250 0.2 0.425 30 1.3 0.138
- 1 1.000 70 80 120 60 120 175 0.300 3.0 0.350 0.300 0.2 0.450 25 1.8 0.137
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (H35) Shield (N₂)
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
12 4.8 80 8.3 60 8.3 167 10.7 0.3 9.4 8.2 0.2 12.0 2100 0.4 3.0
15 4.8 80 8.3 60 8.3 166 8.3 0.8 7.0 5.8 0.2 9.6 1260 0.5 3.2
20 4.8 80 8.3 60 8.3 173 7.6 1.7 7.8 6.4 0.2 10.4 850 0.9 3.5
25 4.8 80 8.3 60 8.3 175 7.6 2.9 8.8 7.5 0.2 11.4 650 1.7 3.5
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
19A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through may
happen for thicknesses
< 1/16” (0.063”) /
1.6 mm.
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
20 / 1.4 60
60 /
4.1
75
80 /
5.5
130 0.120 / 3.0 0.120 / 3.0 0 0.4
300 /
7620
BOLD TYPE indicates maximum piercing parameters.